2005 BMW 3 Series Exterior Lighting

TL* THE CONTACT OWNS A 2005 BMW 325I. THE CONTACT STATED THE EXTERIOR BRAKE LIGHTS BECAME INOPERATIVE. THE CONTACT RECEIVED NHTSA CAMPAIGN NUMBER: 11V438000 (EXTERIOR LIGHTING:BRAKE LIGHTS) RECALL, BUT DID NOT RECEIVE THE WORK NEEDED TO PERFORM THE RECALL, DUE TO THE DEALER NOT RECEIVING THE NECESSARY PARTS. THE MANUFACTURER WAS CONTACTED AND STATED THE PARTS WOULD BE AVAILABLE IN DECEMBER, BUT THE DEADLINE HAD PASSED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE MILEAGE ON THE VEHICLE WAS 145,000.

TL* THE CONTACT OWNS A 2005 BMW 325I. WHILE PARKED, THE CONTACT NOTICED THE REAR TAIL LIGHTS WERE NOT ILLUMINATING. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC. THE TECHNICIAN REPLACED THE LIGHT BULBS FOR THE REAR TAIL LIGHTS. THE FAILURE CONTINUED AFTER THE REPLACEMENT OF THE BULBS. THE VEHICLE WAS TAKEN BACK TO THE DEALER WHERE THE TECHNICIAN REPLACED THE CIRCUIT BOARD AND THE TAIL LIGHT WIRING HARNESS. THE VEHICLE WAS REPAIRED. THERE WAS A RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 11V438000 (EXTERIOR LIGHTING:TAIL LIGHTS) THAT MAY BE RELATED TO THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THE VIN WAS NOT INCLUDED IN THE RECALL. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.

THE ISSUE IS WITH AN 8 PIN CONNECTOR AND ASSOCIATED GROUND WIRING. THESE COMPONENTS ARE ALLEGEDLY OVERHEATING AND MELTING DUE TO EXCESSIVE ELECTRICAL CURRENT THAT RUNS THROUGH THE SYSTEM. BMW ISSUED A TECHNICAL SERVICE BULLETIN. *TR

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE DRIVING APPROXIMATELY 30 MPH, THE REAR TAIL LIGHT ASSEMBLY WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE REAR TAIL LIGHT CONNECTING WIRES WERE MELTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 11V438000 (EXTERIOR LIGHTING:TAIL LIGHTS) BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 85,000.

TL* THE CONTACT OWNS A 2005 BMW 330I. WHILE PARKED, THE CONTACT NOTICED THAT THE EXTERIOR LIGHT WARNING GAUGE WAS ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT REPLACED THE EXTERIOR LIGHTING BULBS BUT THE FAILURE CONTINUED INTERMITTENTLY AND BECAME MORE CONSTANT OVER TIME. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 11V438000 (EXTERIOR LIGHTING:BRAKE LIGHTS). THE MANUFACTURER WAS CONTACTED AND STATED THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 65,000. UPDATED 11/28/11 *BF THE CONSUMER STATED BOTH REAR LAMPS STOPPED FUNCTIONING, INCLUDING THE TAIL LIGHTS AND TURN SIGNALS. UPDATED 11/30/11

ZKW REFLECTORS ON HID HEADLIGHT ASSEMBLY DEGRADE, GREATLY REDUCING THE HEADLIGHT EFFICIENCY AT NIGHT. THE PLASTIC OF WHICH THE REFLECTOR BOWLS ARE MADE DEGRADES FROM HEADLIGHT HEAT, AND THE REFLECTIVE COATING BURNS. *TT

TL* THE CONTACT OWNS A 2005 BMW 325I. THE CONTACT STATED THAT THE TAIL LIGHTS, BRAKE LIGHTS AND BLINKER LIGHTS WERE FAILING SPORADICALLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO STATED THAT THE BULBCARRIERS, CONNECTORS, AND WIRING WERE BURNED OUT. THERE WERE NO GROUND WIRES PRESENT WHICH WERE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS CONTACTED WHO DID NOT OFFER ANY ASSISTANCE. THE FAILURE MILEAGE WAS 94,380 AND CURRENT MILEAGE WAS 95,000. UPDATED 03/31/11*LJ UPDATED 05/09/11

IN 2002-2005 BMW 330I SEDANS WITH THE XENON HEADLIGHT FEATURE, BMW OPTED TO USE ZKW BRAND HEADLIGHT ASSEMBLIES INSTEAD OF AL/BOSCH BRAND ASSEMBLIES. THE ZKW BRAND ASSEMBLIES HAVE PLASTIC PROJECTOR REFLECTOR BOWLS WHEREAS THE AL/BOSCH ASSEMBIES HAVE METAL PROJECTOR REFLECTOR BOWLS. AS A RESULT OF CONSTANT HEAT AND CONCENTRATION OF THE XENON BULB ON THE PLASTIC PROJECTOR BOWL, THE REFLECTIVE SURFACE BEGINS TO DETERIORATE. SOON ENOUGH (AFTER A FEW YEARS OF USE) THE BOWLS RECEIVE BROWN/BLACKISH BURN MARKS FROM THE CONCENTRATION OF LIGHT. THE BURN MARKS NO LONGER REFLECT THE XENON LIGHT AND CAUSE THE OUTPUT FROM THE XENON ZKW HEADLIGHT ASSEMBLY TO BE FAINTER THAN ORIGINAL STATE. NUMEROUS INDIVIDUALS ON THE BMW CAR FORUMS HAVE EXPERIENCED SIMILAR PROBLEMS AND HAVE MADE NOTE THAT THIS IS THE CAUSE OF THEIR FAILURE. NOTE: SOME 2002-2005 330I SEDANS DID COME WITH AL/BOSCH BRAND HEADLIGHT ASSEMBLIES. *KB

ZKW BRAND XENON HEADLIGHTS - THE BACK OF THE PROJECTOR BOWL IS MADE OF PLASTIC (VS. METAL IN THE AL/BOSCH BRAND, ALSO USED BY BMW), WHICH OVER TIME BURNS FROM THE HEAT PUT OUT BY THE HEADLIGHTS. THE BURN TURNS THE PLASTIC FROM WHITE TO BROWN/ORANGE, WHICH SEVERELY REDUCES LIGHT OUTPUT, MAKING NIGHT DRIVING DANGEROUS. I DON'T FEEL COMFORTABLE DRIVING AT NIGHT UNLESS MY HI-BEAMS ARE ON, WHICH IS HARD TO PULL OFF UNLESS I'M THE ONLY CAR ON THE ROAD. THIS ISSUE IS MOST PREVALENT IN 2002-2005 3 SERIES SEDANS, AND THE ISSUE IS WELL DOCUMENTED IN THE BMW COMMUNITY. *KB

INSTRUMENT PANEL DISPLAYS PICTURE OF CAR IN ORANGE, ALONG WITH LEFT, RIGHT OR BOTH TAIL LIGHTS. THIS WAS INTERMITTENT, BUT RECENTLY BECAME PERMANENT. LEFT TURN SIGNAL INDICATOR ALSO FLASHES QUICKLY. LEFT TAIL LIGHT ASSEMBLY IS NOT OPERATING (NO TAIL, BRAKE LIGHT OR TURN SIGNAL LIGHT). *LN

TL*THE CONTACT OWNS A 2005 BMW 325CI. THE CONTACT WAS DRIVING APPROXIMATELY 10 MPH WHEN SUDDENLY, THE HEADLIGHTS BECAME INOPERATIVE. THE CONTACT WAS ABLE TO CONTINUE DRIVING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE TECHNICIAN INFORMED THAT THE HEADLIGHT WIRING MELTED DUE TO EXCESSIVE CORROSION. THE HEADLIGHT WIRING WAS REPLACED. THE FAILURE MILEAGE WAS 67,000. UPDATED 10/25/10 *BF WHEN THE HEADLIGHTS OVERHEATED, IT MELTED THE WIRING. UPDATED 10/27/10