2004 Chevrolet Malibu Exterior Lighting

The contact owns a 2004 Chevrolet Malibu. The contact stated while the vehicle was parked and the engine running the contact noticed that their front driver and passenger headlight were very low in both low beam and high beam and that the light eventually burned out. The contact inspected the vehicle and saw that the light bulb sockets for both the front driver side and passenger had melted. The contact stated the cause of the failure is the wiring behind the headlight assembly that is causing the headlight socket to melt. The contact replaced the headlight bulb sockets themselves with aftermarket parts to repair the failure, however, the failure persisted and reoccurred. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was unknown.

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED WHILE DRIVING AT VARIOUS SPEEDS, THE BRAKE PEDAL WAS DEPRESSED HOWEVER, THE BRAKE LIGHTS FAILED TO ILLUMINATE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC TO BE DIAGNOSED. THE MECHANIC DETERMINED THAT THE BRAKE MODULE NEEDED TO BE REPLACED. PORTER CHEVROLET (414 E CLEVELAND AVE, NEWARK, DE 19711) WAS CONTACTED AND INFORMED THAT THE FAILURE NEEDED TO BE REPAIRED OUT OF POCKET. THE VEHICLE WAS NOT REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 14V252000 (SERVICE BRAKES, HYDRAULIC, ELECTRICAL SYSTEM, EXTERIOR LIGHTING, VEHICLE SPEED CONTROL, ELECTRONIC STABILITY CONTROL) AS A POSSIBLE SOLUTION TO THE FAILURE HOWEVER, THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT SUBJECTED TO ANY RECALLS. THE FAILURE MILEAGE WAS APPROXIMATELY 169,000.

THE DIM HEADLIGHT ON PASSENGER SIDE KEEPS GOING OUT. THE WIRES ARE MELTED WHERE IT PLUGS IN TO THE LIGHT

MY DRIVERS SIDE HEADLAMP ASSEMBLY THE LIGHTBULB KEPT ON BURNING OUT AND FINALLY DEALERSHIP GOT ME A REPLACEMENT BULB BUT THAN THE BULB GOT REALLY HOT AND BURNED THE ORANGE COVER AND IT MELTED ON THE BULB AND EVEN GOT INTO WHERE THE LIGHTBULB GOES IN. SO I ENDED UP BUYING A WHOLE NEW HEADLAMP ASSEMBLY FROM DEALERSHIP AND REPLACED IT. SO I THOUGHT IT FIXED THE PROBLEM NOPE HERE WE ARE IN APRIL 2015 AND SURE ENOUGH THE BULB IS GETTING TO HOT AND IS CAUSING THE EXACT SAME PROBLEM. I'VE SEEN SEVERAL OTHER MALIBU MAX AND THEY ALSO HAVE THE SAME ISSUE SO WHEN IS CHEVROLET GOING TO RECALL THE MALIBU MAX FOR THIS SPECIFIC ISSUE? *TR

THE BACKLIGHTING ON THE MAIN DASH (BEHIND THE ODOMETER, SPEEDOMETER, GAS GAUGE AND OTHER INDICATORS) FAILS TO ILLUMINATE. IT STARTED OUT AS ONLY A SMALL PART OF THE BACKLIGHTING, BUT HAS PROGRESSIVELY BECOME WORSE. WE JUST HAD THE CAR AT THE DEALERSHIP FOR THE 3 UNRELATED RECALLS AND ASKED THEM TO "GIVE US AN ESTIMATE TO REPAIR". WHEN THE CAR WAS RETURNED TO US, THE LIGHTING FAILED TO ILLUMINATE NEARLY THE ENTIRE DASH (WORSE THEN BEFORE IT WAS IN FOR SERVICE). WE WERE TOLD THE MODULE WOULD NEED TO BE RETURNED TO THE MANUFACTURER (GM) TO BE REPAIRED/REPLACED AND THEN BE REINSTALLED AND WOULD COST OVER $350. NO IDEA HOW LONG THE CAR WOULD BE OUT OF SERVICE EITHER. THIS A MAJOR SAFETY ISSUE FOR NIGHT DRIVING! *JS

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU MAXX. WHILE DRIVING APPROXIMATELY 5 MPH, BOTH TURNING SIGNAL LIGHTS OVERHEATED. AS A RESULT, THE TURN SIGNAL HOUSING AND SOCKET MELTED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE LIGHT BULB SOCKET NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 280,000.

I HAVE REPLACED THE FRONT TURN SIGNAL BULBS MANY TIME WITH ORIGINAL PART NUMBERS USING STANDARD BULBS, THEY HAVE A PROBLEM WITH OVER HEATING AND MELTED THE ORANGE TURN SIGNAL GLOBES INSIDE THE HEAD LIGHTS TO THE POINT THAT IT MADE HOLES IN THE TOP OF THE INNER GLOBES AND ITS YELLOWING THE INSIDE OF MY HEADLIGHT. I HAVE HEARD MANY OTHERS HAVING PROBLEMS AS WELL, I ALSO WORK FOR A COMPANY WHERE WE SERVICE CAR, IT IS VERY NOTICEABLE ON THE 2004 - 2006 CHEVY MALIBU'S THAT COME INTO MY SHOP AS WELL. WHEN THE PLASTIC MELTS IT TOUCHES THE BULB AND POPS IT, NOW I DON'T HAVE ANY WAY TO WARN THE OTHER DRIVES THAT I NEED TO MAKE A TURN FROM THE FRONT OF THE CAR. *TR

FRONT TURN SIGNALS HAVE BEEN CONSTANTLY OVERHEATING FOR THE LIFE OF THE CAR. HAS 113000 MILES ON IT NOW AND HAVE HAD TO REPLACE TURN SIGNAL BULBS CONSTANTLY. ALSO HAD TO REPLACE LEFT FRONT TURN SIGNAL SOCKET BECAUSE OF SEVERE OVERHEATING. *TR

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT THE HEADLIGHT BULBS CONSTANTLY OVERHEATED AND NEED TO BE REPLACED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. HOWEVER, THE HEADLIGHT COVERS WERE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 200 AND THE CURRENT MILEAGE WAS 168,000. UPDATED 08/19/14*LJ

MY VEHICLE DRIVERS SIDE LIGHT HAS GONE OUT VARIOUS TIMES. THE DAYTIME RUNNING LIGHTS ON THAT SIDE HAVE STOPPED WORKING AS WELL. TURN SIGNALS WILL STOP WORKING WHILE MERGING IN TRAFFIC. THE POWER WINDOWS WILL STOP WORKING AS WELL. *TR

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. THE CONTACT STATED THAT THE TURN SIGNAL FAILED TO OPERATE AT TIMES OR WOULD OPERATE INTERMITTENTLY DO TO A DEFECTIVE HAZARD SWITCH. THE CONTACT REPLACED THE HAZARD SWITCH AND THE DEFECT WAS REMEDIED. THE CONTACT ALSO INDICATED THAT WHILE DRIVING EXHAUST FUMES WERE EMITTED INSIDE THE VEHICLE DUE TO A DEFECTIVE BLEND DOOR. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE FAILURE MILEAGE WAS 90,000.

FRONT HEADLAMPS AND TURN SIGNAL BULBS ARE HAVING TO BE REPLACED AROUND EVERY 6 MONTHS. USING BULBS SPECIFIED BY THE OWNER'S MANUAL. PLASTIC ORANGE BULB CASING HAS HOLES MELTED ON THE TOP AND WARPED. *TR

I BOUGHT A 2004 CHEVROLET MALIBU IN 2008, SINCE THAT TIME I HAVE HAD TO REPLACE THE FRONT TURN SIGNALS APPROX. 6 TIMES DUE TO THE PLASTIC ON THE SIGNAL BULBS, MELTING AND COVERING THE WIRE S THAT GO OVER THE PLASTIC THAT MAKE CONTACT WITH THE PLUG THE BULB GOES INTO. *KB

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT INSPECTED THE FRONT DRIVERS SIDE TURN SIGNAL, RUNNING LIGHTS, AND HAZARD LIGHTS AND NOTICED THEY WERE NOT ILLUMINATING PROPERLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 60,000.

THIS HAS BEEN AN ONGOING INCIDENT WITH ONE OR BOTH TURN SIGNALS LAMPS FOR MORE THAN TWO YEARS. THE TURN SIGNAL LAMPS THEMSELVES DO NOT APPEAR BURNED OUT BUT THE LAMP SOCKET WIRE MELTS THE PLASTIC HOUSING FROM EXCESSIVE HEAT AND CAUSES A BREAK IN THE ELECTRICAL CIRCUIT. I HAVE MADE MULTIPLE BULB REPLACEMENTS OVER THE TWO PLUS YEARS ONLY TO HAVE THE TURN SIGNAL SOCKET PLASTIC HOUSING FAIL REPEATEDLY. THIS SITUATION MAY BE A SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS LAMPS BECOME INTERMITTENT OR INOPERATIVE. CONSEQUENCES: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH. *TR

RIGHT FRONT SIGNAL BULB SOCKET AND BULB OVER HEATING (MELTING) AND RESULTING IN INOPERATIVE FRONT TURN SIGNAL. REPEATEDLY OCCURRING - HAVING TO REMOVE MELTED PLASTIC AND REPLACE BULB. 4 TIMES SINCE FIRST OCCURRENCE. *TR

REAR TURN SIGNAL BULBS BURN TOO HOT AND MELT BULB CONNECTION. FRONT TURN SIGNAL BULBS BURN TOO HOT AND MELT LENS HOUSING, CAUSING SEVERE DISCOLORATION IN HEADLAMP ASSEMBLY. HEADLAMP BECOMES VERY HOT TO TOUCH, COULD POSSIBLY START A FIRE. I HAVE READ MULTIPLE COMPLAINTS ON THIS ISSUE AND CANNOT UNDERSTAND WHY THIS HAS NOT BEEN A RECALL BY GM. I AM VERY FRUSTRATED. *TT

HAZARD/TURN SIGNAL WORKS INTERMITTENTLY. DOES NOT APPEAR ON THE INDICATOR PANEL WHEN NOT WORKING. WILL WORK FOR PART OF A TRIP AND THEN STOP OR NOT WORK AT ALL WHEN THE VEHICLE IS FIRST STARTED AND THEN WORK 20 MINS. LATER. THE SPEED/WEATHER CONDITIONS DO NOT SEEM TO HAVE AN EFFECT AS TO WHEN IT WORKS. CONSEQUENCE COULD BE A TICKET. THE TOWN OF AMHERST HAS MADE THE NEWS FOR HOW MUCH THEY TICKET AND A PLEA DOWN TO A PARKING TICKET WOULD COST A PERSON $200+. I HAVE HESITATED TO REPLACE IT AS I HAVE READ THAT THIS IS A COMMON PROBLEM OF CHEVY MALIBU'S. THESE CARS NEED SO MANY REPAIRS THAT I HATE TO PUT MORE MONEY (YET AGAIN) INTO SOMETHING THAT WILL NOT WORK. *TR

THE FRONT PASSENGER BULB STOPPED WORKING. AFTER ATTEMPTING TO REPLACE THE BULB, NOTICED THAT THE LIGHTING ASSEMBLY WAS MELTED AND INOPERABLE. WAS ADVISED BY A MECHANIC THAT THE ENTIRE ASSEMBLY NEEDED TO BE REPLACED. *TR

I AM EXPERIENCING PROBLEMS WITH BOTH OF MY TURN SIGNALS. THEY ARE CURRENTLY NOT WORKING AT 100%. SOMETIMES THEY COME ON AND SOMETIMES THEY DO NOT. ALSO, THEY HAVE TURNED ON AND IMMEDIATELY STOPPED WORKING. THIS HAS CAUSED GREAT CONCERN BECAUSE I AM NOT ALWAYS ABLE TO SIGNAL TO CHANGE LANES WHICH MAY CAUSE AN ACCIDENT. NOTHING HAPPENED DIRECTLY BEFORE THE FAILURE OCCURRED. ONE NIGHT WHEN A FRIEND WAS FOLLOWING ME SHE NOTICED THAT I HAD "STOPPED" USING MY TURN SIGNALS WHEN IN FACT I NOTICED LATER THAT THEY WERE NO LONGER WORKING. THE NEXT DAY, THEY WORKED ON AND OFF THROUGHOUT THE DAY. WHEN I CALLED THE DEALER AND REPORTED THAT PROBLEM AND ASKED ABOUT THE RECALL, THE DEALER STATED THAT MY 2004 MALIBU WAS NOT INCLUDED IN THE RECALL THOUGH IT WAS HAVING THE SAME PROBLEMS AS PREVIOUS MODELS. *TR

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT THE LIGHT BULBS OF THE HEADLIGHT ASSEMBLY WERE TOO HIGH IN VOLTAGE THAT THEY WERE LEAVING BROWN BURN MARKS. THE DEALER WAS INFORMED OF THE FAILURE AND THEY STATED THAT THEY COULD NOT ASSIST WITH THE FAILURE DUE TO THE MILEAGE AND AGE OF THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 114,000 AND THE CURRENT MILEAGE WAS 120,000.

EXPERIENCING LOSS OF FUNCTION OF FRONT AND REAR, TURN, STOP OR DAYTIME RUNNING LAMPS (DRL). HAVE REPLACED OR REPOSITIONED BULBS ON NUMEROUS OCCASIONS OVER THE YEARS. RECENT EXAMINATION REVEALED THAT FRONT TURN SIGNAL LENS IS MELTING ON BOTH SIDES. *TR

THE FRONT YELLOW SIGNAL LIGHT SEEN TO GET VERY HOT MELTING THE INNER COVER WHICH IS LOCATE INSIDE THE HEADLIGHT IN BOTH OF THEM IT SEEN THAT MOST OF THESE CAR HAS THE SAME PROBLEM.

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THE TURN SIGNAL BULBS CONTINUOUSLY FAILED. IN ADDITION, THE AMBER LENS OF THE HEADLIGHT ASSEMBLY WAS MELTED. THE VEHICLE WAS NOT INSPECTED OR REPAIRED. THE DEALER ADVISED THE VEHICLE WAS NOT UNDER RECALL. THE FAILURE MILEAGE WAS APPROXIMATELY 48,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 58,000.

PURCHASED A USED 2004 CHEVROLET MALIBU IN APRIL 2009 AT A SATURN DEALER. A MONTH AFTER THE PURCHASE THE FRONT LEFT TURN SIGNAL STOPPED WORKING. I REPLACED THE BULB WITH THE PART NUMBER IDENTIFIED IN THE OWNERS MANUAL. A FEW WEEKS LATER IT STOPPED WORKING. I CONTINUED TO REMOVE AND/OR REPLACE THE LIGHT BULB UNTIL IT WORKED FOR A FEW DAYS OR WEEKS. AFTER SEVERAL TIMES OF REPLACING THE BULB I TOOK THE CAR TO THE SATURN DEALER IN AUGUST 2009. THEY SUPPOSEDLY REPLACED THE ENTIRE HEAD LIGHT ASSEMBLY WHICH COST SEVERAL HUNDRED DOLLARS. THE ISSUE SEEMED TO HAVE BEEN RESOLVED UNTIL JUNE 1 2010 WHEN THE LIGHT BULB STOPPED WORKING. AFTER INVESTIGATION I NOTICED THE LEFT TURN LIGHT BULB WAS MOSTLY WHITE IN COLOR AND THE TURN SIGNAL AMBER COLORED LENS WAS MELTED WITH A HOLE IN IT. IT SEEMS THAT DURING THE SUMMER MONTHS WHEN IT IS HOT THE LAMP IS OVERHEATING. MY LEFT TURN SIGNAL LIGHT IS CURRENTLY NOT WORKING. THE SATURN DEALER WENT OUT OF BUSINESS AND CLOSED. AFTER RESEARCH I FOUND THIS IS A COMMON PROBLEM WITH THE 2004 MALIBU (URL BELOW). PLEASE INVESTIGATE TO SEE IF A RECALL EXISTS FOR THIS PROBLEM AND IF THIS CAN BE PERMANENTLY FIXED BY A CHEVROLET DEALER. HTTP://WWW.ARFC.ORG/COMPLAINTS/2004/CHEVROLET/MALIBU/?Q=TURN+SIGNAL. *TR