2005 Ford Explorer Structure
Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.
Complaint Timeline
Chronological view of owner reports
The contact owns a 2005 Ford Explorer. The contact stated that there was a crack on the top panel of the rear liftgate. The contact was concerned that the rear liftgate would fracture if she opened the liftgate. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 120,000.
2005 FORD EXPLORER. FRAME IS ROTTING ALONG THE WELDS. NOT UP AND DOWN. LENGTH WISE RUNNING WITH THE FRAME. OBVIOUSLY A FACTORY WELD ISSUE AND A BIG ISSUE AT THAT AS THE ISSUE COULD HAVE THE FRAME FAIL AND ENTIRE HUB/AXLE/WHEEL ASSEMBLY RIP RIGHT OFF THE VEHICLE. THIS IS ALSO A VERY COMMON ISSUE WITH FORD'S IN GENERAL FROM 02-2005. AS YOU ALREADY KNOW I'M SURE. THIS VEHICLE WAS WELL MAINTAINED AND TAKEN CARE OF AND THE FRAME ISSUE HAS MADE AN OTHERWISE GREAT RUNNING LOW MILEAGE VEHICLE WORTHLESS. NOT TO MENTION HAD THE ISSUE NOT BEEN FOUND VERY DANGEROUS! PLEASE GET THESE DEATH TRAPS OFF THE ROAD!! HAVE PICTURES BUT THE FILES ARE TO LARGE TO SEND. THANKS.
I HAVE A 2005 FORD EXPLORER AND UPON OPENING MY REAR TAILGATE, THE SCREWS ON THE TWO HINGES BROKE FROM THE GLASS. TTHE ONLY THING HOLDING IT HALFWAY UP IS THE HYDRAULIC POWER LIFTERS. GLAD I WAS PARKED AND NOT ON THE HIGHWAY
THE BACK LIFT GATE PANEL CRACKED ON THE BACK OF OUR FORD EXPLORER AND WHEN WE WENT TO SHUT THE LIFT GATE THE WHOLE BACK WINDOW SHATTERED. FORD WON'T REPLACE IT BECAUSE THEY SAY ITS NOT A SAFETY ISSUE AND OUR YEAR OF OUR FORD WAS NOT APART OF THE RECALL OF THESE PANELS BEING CRACKED. PLEASE BE AWARE THAT IF YOU HAVE ONE OF THESE CRACKS THAT THE BACK WINDOW CAN SHATTER WHEN CLOSING THE LIFT GATE.
WE HAVE A 2005 FORD EXPLORER AND THE BACK LIFT GATE PANEL WAS CRACKED RIGHT BY THE FORD SYMBOL. WHEN WE WENT TO OPEN THE BACK LIFT GATE AND THE PANEL WHERE IT WAS CRACKED BROKE IN HALF AND SHATTERED THE WHOLE BACK WINDOW AND INJURED US. FORD WANTS TO CHARGE ME $140.00 TO JUST LOOK AT IT. COME ON FORD DO WHAT'S RIGHT! BEWARE IF YOU HAVE A CRACKED PANEL ON YOUR FORD! IT CAN BREAK IN HALF AND THE GLASS CAN SHATTER.
PEELING PAINT ON MY FORD EXPLORER SPORT TRAC. IT IS PEELING MOSTLY ON THE TOP AND HOOD OF THE TRUCK. I TALKED WITH SOMEONE ON THE FORD WEBSITE BUT THEY SAID THERE ARE NO RECALLS. I TALKED WITH A PAINT AND BODY SHOP AND THEY SAID IT WAS A BAD PAINT JOB. THE ROOF ON MY VEHICLE IS NOW RUSTING AND THE BODY SHOP GUY SAID IT WILL COST OVER 2000$ TO GET IT REPAIRED. THIS VEHICLE WAS PURCHASED IN OKLAHOMA. WE ALSO BOUGHT A COVER FOR THE BACK WHICH HAD A FRAME AROUND THE BED OF THE PICKUP AND WAS HELD TOGETHER BY SOME PLASTIC CLIPS. THE CLIPS BROKE BEFORE IT WAS EVEN A YEAR OLD AND THE DEALER SAID THERE WAS NOTHING THEY COULD DO AND WE WOULD HAVE TO BUY A WHOLE NEW COVER WHICH COST OVER 300$.
REAR LIFTGATE CRACK
CRACKED APPLIQUE ON REAR LIFT GATE.
I HAVE A CRACKED TAILGATE THAT IS A DEFECT. I HAVE SEEN THIS SAME CRACK ON NUMEROUS FORD EXPLORER'S 2002-2005. I HAVE CONTACTED FORD AND HAVE GOTTEN NO WHERE WITH THIS PROBLEM.THERE ARE NUMEROUS COMPLAINTS OF THIS SAME PROBLEM. I THOUGHT THE DOOR WAS CLOSED TO HARD, THAT IS NOT THE CASE UNTIL I KEPT SEEING THE SAME CRACK ON EVERY FORD EXPLORER 2002-2005 THEN A LIGHT BULB WENT OFF THERE'S SOMETHING WRONG WITH THE TAILGATE, THAT MAKES IT EVENTUALLY CRACK. THIS HAS NOT BEEN FIXED ON OUR VEHICLE, WE WORRY THE GLASS COULD SHATTER WHILE CONTINUING TO CLOSE IT AS I HAVE READ WITH SOME OWNERS. PLEASE HELP US SOLVE THIS PROBLEM.
CRACK IN REAR HATCH PLATE BY FORD EMBLEM
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. WHILE OPENING THE REAR DOOR, THE CONTACT NOTICED A LARGE CRACK ON THE REAR PANEL THAT EXTENDED FROM THE REAR WINDOW VERTICALLY ALL THE WAY DOWN TO THE END OF THE PANEL WHERE THE FORD EMBLEM WAS LOCATED. THE VEHICLE WAS INSPECTED BY THE INSURANCE ADJUSTOR. THE VEHICLE WAS NOT DIAGNOSED BY AN INDEPENDENT MECHANIC NOR THE DEALER. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.
CRACK ON BACK PANEL FROM WINDOW DOWN AROUND FORD EMBLEM LITERALLY JUST APPEARED ONE DAY. MY EXPLORER WAS PURCHASED NEW IN 2005 AND IS IN EXCELLENT CONDITION EXCEPT FOR THIS MYSTERY CRACK THAT I AM NOW NOTICING ON A LOT OF EXPLORERS AROUND THE SAME AGE. IT IS AN OBVIOUS DEFECT! WHEN IS FORD GOING TO TAKE CARE OF THIS?....UPDATED 11/13/15 *BF
THE REAR LIFT WINDOW STARTED CRACKING MULTIPLE TIMES AND THE OPEN BUTTON STOPPED ACTIVATING.
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. WHILE THE VEHICLE WAS PARKED, IT WAS NOTICED THAT THE LIFTGATE WAS CRACKED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 117,000.
MY 2005 FORD EXPLORER HAS MULTIPLE PAINT PROBLEMS PEELING ALL OVER THE CAR,,THE DEALER SAID ITS ANY AFTER MARKET PAINT JOB I BOUGHT THE CAR USED FROM DAVE SMITH FORD IN 2008 THEY ARE TRYING TO SAY THAT THE CAR WAS COMPLETELY REPAINTED WITHIN THE FIRST 3 YEARS OF THE CARS LIFE.
FIRST NOTICED WHAT APPEARED TO BE A SCRATCH UNDERNEATH REAR WINDOW. GREW INTO A CRACK WHICH RUNS FROM THE BOTTOM OF THE REAR WINDOW DOWN AROUND THE FORD EMBLEM TO THE BOTTOM OF THE WINDOW HATCH. CRACK HAS WIDENED TO ABOUT 1/8 INCH. VEHICLE PURCHASED MY MYSELF BRAND NEW. *TR
WALKED OUT TO MY GARAGE AND NOTICED A CRACKED HAD SHOWED UP OVERNIGHT. IT GOES FROM THE BACK EINDOW, BY THE RIGHT EDGE OF THE FORD LOGO, TO THE BOTTOM OF THE LIFT GATE. IT IS ALMOST PERFECTLY VERTICAL, I HAVE SEEN A TON OF THESE ON XLTS. I THOUGHT I WAS LUCKY, I WAS WRONG.
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE REAR HATCHBACK PANEL CRACKED. THE VEHICLE WAS TAKEN TO A DEALER, WHO INFORMED THE CONTACT THAT THE MANUFACTURER HAD A CUSTOMER SATISFACTION CAMPAIGN TO REPLACE THE PANELING, BUT IT WAS DISCONTINUED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 74,000. UPDATED 4/15/15*CN THE CONSUMER STATED THE PANEL BELOW THE BACK WINDOW WAS CRACKED. UPDATED 04/21/15*JB
TYPICAL FORD PROBLEM WITH 2002-2005 EXPLORER/MOUNTAINEERS. REAR TAILGATE CRACKED ALL ON IT'S OWN BECAUSE IT'S COLD HERE, AND BECAUSE IT'S A DEFECT FORD SHOULD HAVE FIXED WHEN THEY KNEW OF THE ISSUE. I AM NOT THE ONLY ONE (OF MANY) WITH THIS PROBLEM. *TR
THE BACK TAILGATE PANEL HAS A CRACK BESIDE THE FORD LOGO. LOOKED ON LINE AND SAW THIS IS A LISTED PROBLEM WITH 2005 EXPLORERS.CALLED FORD THEY WERE NO HELP. *TR
THE REAR LIFT GATE TRIM PANEL SPLIT VERTICALLY FROM THE GLASS TO THE BOTTOM OF THE LIFT GATE. THE CRACK RUNS ADJACENT TO THE FORD EMBLEM ON THE LIFT GATE. I SEE A LOT OF THIS OCCURRING ON SIMILAR YEAR MODELS AND CONSIDER THAT THIS IS A DESIGN DEFECT THAT SHOULD BE ADDRESSED. *TR
PAINT IN ROOF CHANNELS BUBBLING, ROOF RUSTING. *TR
NOTICED A CRACK IN THE BACK WINDOW PANEL NEAR THE FORD EMBLEM. *TR
I AM ANOTHER VERY ANNOYED OWNER OF A 2002-2005 FORD EXPLORER WITH A CRACKED REAR PANEL. FROM WHAT I CAN TELL, THIS AFFECTS NEARLY 100% OF ALL EXPLORERS OF THOSE MODEL YEARS AND IT IS RIDICULOUS THAT FORD HAS NOT ISSUED A RECALL NOTICE FOR THIS DEFECT. *TR
THE PLASTIC BRACKET THAT HOLDS UP THE OVERHEAD CONTROL CONSOLE BETWEEN THE DRIVE AND PASSENGER AND RIGHT NEXT TO THE REAR VIEW MIRROR BROKE AND THE ENTIRE CONSOLE FELL WHILE THE CAR WAS OFF AND PARKED WITH NO ONE IN THE CAR. THE CONSOLE DROPPED AND BLOCKED THE REAR VIEW MIRROR. HAD I BEEN DRIVING IT WOULD HAVE BEEN A SHOCK AND CAUSED ME NOT TO USE MY REAR VIEW MIRROR. WHEN I WENT TO REMOVE THE BRACKET TO GET A REPLACEMENT I FOUND IT WAS SUPER BRITTLE AND FALLING APART. IT BROKE INTO A FEW PIECES WHILE JUST HOLDING IT. IT CLEARLY WAS NOT STRUCTURALLY SOUND. IF THIS INTERIOR AND HIDDEN PLASTIC PART THAT WAS NOT SUBJECT TO ANY PASSENGER INTERACTION OR SUN EXPOSURE IS DISINTEGRATING WHAT ABOUT OTHER PARTS OF THE CAR. I SEE LOTS OF PLASTIC PARTS FAILURE COMPLAINTS FOR FORD EXPLORER. IS THE PLASTIC THEY USED DEFECTIVE OR ARE CAR PARTS LIKE THIS BRACKET IN FORD PRODUCTS SUPPOSED TO SELF DESTRUCT? *TR
Trend Over Time
Complaints by year
Other Issues
Common problems reported
Quick Summary
The 2005 Ford Explorer has 143 Structure complaints on file. Review the timeline above for detailed owner experiences.