2005 Ford F-150 Structure

FRAME ON MY 2005 F-150 IS ROTTED AND HAS BECOME A SAFETY CONCERN.

I OWN A 2005 FORD F-150 4X4 EXTENDED CAB WITH JUST OVER 60,000 MI. FOR ITS AGE, THE TRUCK IS IN PRETTY NICE SHAPE EXCEPT FOR THE FRAME, IT'S GONE, RUSTED! THERE IS A SECTION BETWEEN THE CAB & ENGINE BAY THAT YOU CAN PUT YOUR FINGERS THROUGH, NOT ONE BUT SEVERAL FINGERS, LET ALONE IN OTHER AREAS THOUGH OUT THE FRAME THAT ARE ALSO ROTTED THROUGH. IT'S A BOXED FRAME WITH NO INSIDE COATING MADE WITH WHAT I READ ELSEWHERE WAS CHEEP STEEL, WON'T MENTION WHERE FROM, BUT NOT US STEEL. YES I LIVE IN NE, AND IT HAS TASTED SALT FROM THE ROADS, BUT I ALSO KEPT IT CLEAN ALL WINTER LONG. I PAID A LOT FOR THIS TRUCK, BOUGHT IT NEW AND NOW FEEL THAT I HAVE BEEN CHEATED. I AM NOW ON MY THIRD NEW FORD TRUCK, A 2018, AND I'M AFRAID TO WALK BUY IT WITH A SALT SHAKER IN MY HAND. MY FIRST WAS A 1984 F-250 THAT I DROVE FOR 21 YEARS, PUT 100,000 MILES ON IT, SOLD IT IN 05, AND IS STILL ON THE ROAD TO THIS DAY ON IT'S THIRD OWNER. I KNOW WHERE IT LIVES. I'M READING ON LINE THAT THIS IS HAPPENING TO A LOT OF THESE TRUCKS, LET ALONE I BELIEVE FORD HAS ALREADY REPLACED FRAMES IN A MINI VAN FOR THIS SAME REASON. I ALSO HAVE A FEW PICTURES. THERE IS A PIC JUST SHOWING THE UNDERSIDE, WHICH FOR THE MOST PART IS IN GOOD SHAPE, A LITTLE SURFACE RUST, NO THROUGH ROT. NOW THE FRAME PICS, ANOTHER STORY. THESE TRUCKS ALSO HAVE AN ISSUE WITH THE EXHAUST MANIFOLD AS TO WHERE THE BOLTS HOLDING IT IN PLACE ROT OUT AND NOW YOU HAVE A NOISY EXHAUST LEAK TRUCK THAT HAS TO HAVE ITS MOTOR TAKEN OUT TO HAVE THAT REPAIRED, GOT THAT GOING ON ALSO. THANK YOU FOR YOUR TIME, FROM A NOT SO HAPPY FORD OWNER PS: WHEN I BOUGHT MY NEW TRUCK, NOV OF 2017, THEY EVALUATED MY 05 FOR A TRADE IN, WHICH I WASN'T GOING TO DO ANYWAY, THEY ONLY OFFERED ME $3000 ON WHAT I THOUGHT WAS A GOOD TRUCK, FOILED AGAIN!

WHEN CHANGING THE BRAKES ON MY 2005 F150 I FOUND THE FRAME COMPLETELY RUSTED THRU THE EXTERIOR IS IN GREAT SHAPE WITH MINIMAL CORROSION.

2005 FORD F150, ONLY 85,000 MILES ON THE VEHICLE. THE OVERALL EXTERIOR BODY OF TRUCK HAS ZERO RUST AND IS IN EXCELLENT CONDITION. HOWEVER, THE MAIN "FRAME" OF THE TRUCK, WHICH SUPPORTS ALL THE WEIGHT AND STRUCTURE OF THE TRUCK IS RUSTED THROUGH. I LIVE IN WISCONSIN AND HAVE OWNED MANY FORDS, AND OTHER TRUCKS. NEVER HAVE I HAD A FRAME OF A TRUCK RUST OUT LIKE THIS. THESE TRUCK SHOULD LAST 200,000 MILES +, AND I HAVE DONE JUST THAT ON PREVIOUS VEHICLES. HOWEVER, WITH THE BODY HAVING ZERO RUST, IT IS OUT OF THE NORM TO SEE THIS FRAME RUSTED THROUGH WITH HOLES IN THE MAIN STRUCTURE OF THE FRAME. I WAS ADVISED BY MULTIPLE AUTO SHOPS THIS CAN NOT BE WELD REPAIRED DUE TO SAFETY STANDARDS. FURTHER, IN ORDER TO FIX THE ISSUE AND MAKE THE VEHICLE SAFE, THE ENTIRE FRAME MUST BE REPLACED. BEING THIS TRUCK ONLY HAS 85,000 MILES ON IT, I FIND IT ABSURD THAT THIS IS EVEN AN ISSUE. AS PREVIOUSLY MENTIONED, I HAVE NEVER SEEN THIS SORT OF CORROSION ON THE UNDER BODY, AND YET THE QUARTER PANELS, TAILGATE, BUMPER ARE ALL ZERO RUST. IT IS EVIDENT THAT THERE IS A METALLURGICAL DEFECT IN THE STEEL USED FOR THIS FRAME. I HAVE READ NUMEROUS POSTINGS BY OTHERS OWNING THE 2005 MODEL AND MANY HAVE EXPERIENCED THE SAME ISSUE. FRAME RUSTING OUT BEFORE IT EVEN HITS 100,000 MILES, AND THESE ARE DAILY DRIVERS. AS OF NOW, THIS VEHICLE IS DEEMED UNSAFE BY THE LOCAL FORD DEALER, AND EVEN THE MASTER TECHNICIAN ON SITE WAS PERPLEXED BY THE UNDERCARRIAGE CORRODING AS IT HAD, WHEN THE VEHICLE IS OTHERWISE "CLEAN" INSIDE AND OUT, WITH NO RUST.

TOOK MY TRUCK IN FOR SERVICE (ENGINE LIGHT ON FOR THE OXYGEN SENSOR) AND WHEN THEY PUT THE TRUCK ON THE LIFT THE FRAME FOLDED BECAUSE IT HAD RUSTED OUT ON BOTH SIDES. I WAS STILL DRIVING THIS TRUCK AT HIGHWAY SPEEDS. I BOUGHT THE TRUCK NEW AND IT WAS DRIVEWAY PARKED IN CONNECTICUT FOR THE 12 YEARS I HAVE OWNED IT. THE MILEAGE ON THE TRUCK IS A LITTLE OVER 40K AND THE BODY PARTS OF THE TRUCK LOOK VERY GOOD. I HAD TO SCRAP THE TRUCK FOR PARTS, VERY SAD. SOMEONE SHOULD NOTIFY OTHER OWNERS OF THE 2005 F150S TO CHECK THE FRAMES BECAUSE I HAD NO IDEA IT WAS THIS BAD.

FRAME ON DRIVERS SIDE IS ROTTING AWAY.

TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE THE VEHICLE WAS AT THE DEALER FOR MAINTENANCE, THE CONTACT WAS INFORMED THAT THE SUBFRAME DISPLAYED EXCESSIVE CORROSION. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS UNSAFE AND SHOULD NOT BE DRIVEN. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 39,000. THE VIN WAS NOT AVAILABLE. UPDATED 06/23/17*LJ CONSUMER STATED HE BELIEVES THAT THE FRAME HAD EXCESSIVE CORROSION DUE TO THE LIQUID SALT THAT MDOT PUTS ON HIGHWAYS AND FAILURE OF A WEAK FRAME MANUFACTURE. UPDATED 9/27/18*JB

I TOOK MY TRUCK IN FOR A REPAIR AND WHEN THEY LIFTED IT THEY FOUND HOLES IN THE FRAME OF THE TRUCK. I HAVE BEEN INFORMED THAT IT MAY FAIL WITHIN TWO YEARS. THIS TRUCK IS AROUND 10 YEARS OLD AND HAS BEEN PARKED IN A DRIVEWAY FOR THE FIRST HALF OF ITS LIFE AND UP TILL LAST YEAR HAS BEEN GARAGE KEPT. THERE IS 57,805 MILES ON IT TALKED TO MULTIPLE MECHANICS AND NONE OF THEM CAN BELIEVE THAT THERE IS ANY LOGICAL REASON FOR SUCH A FAST ROT OUT. *TR

TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AND INDEPENDENT MECHANIC FOR SCHEDULED MAINTENANCE. WHILE THE VEHICLE WAS ON THE LIFT, THE MECHANIC NOTICED THAT THE ENTIRE FRAME WAS SEVERELY RUSTED AND THERE WERE FRACTURED AREAS IN FRONT OF THE WHEEL WELL ON BOTH SIDES. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 67,000.

TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING 25 MPH, THE REAR PASSENGER SIDE SHOCK ABSORBER DETACHED FROM THE FRAME OF THE VEHICLE. THE DEALER STATED THAT THE ENTIRE FRAME WAS CORRODED AND NEEDED TO BE REPLACED. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 13,000.

BAD PERFORATION CORROSION AROUND WHEEL ARCHES. PAINT BLISTERING. *TR

AFTER WASHING AND WAXING MY TRUCK I NOTICED THAT ON BOTH OF THE BACK FENDERS THE PAINT IS STARTING TO BUBBLE UP AND THERE APPEARS TO BE RUST COMING OUT OF THE BUBBLES. I HAVE SEEN OTHERS ONLINE THAT ARE HAVING THIS SAME PROBLEM AND FORD KNOWS ABOUT IT CHECK THE LINK HTTP://WWW.LEMONLAW.COM/WORDPRESS/MORE-PROBLEMS-FOR-FORD-PAINT-DEFECTS-IN-2000-2005-MODELS/ CAR AND TRUCK COMPANIES SHOULD BE HELD RESPONSIBLE FOR THEIR MISTAKES. *TR

PAINT CHIPPING ON THE VARIOUS AREAS OF THE TRUCK. *TR

THE PAINT IS PEELING OFF DOWN TO THE METAL ON THE ROOF OF MY TRUCK. THIS IS A $38,000 TRUCK THAT I HAVE KEPT WASHED AND WAXED SINCE I BOUGHT IT. FORD WILL NOT CLAIM RESPONSIBILITY. *TR

POOR QUALITY PAINT ON MY 2005 FORD F-150. IT HAS BEGUN PEELING AND EXPOSING THE PRIMER. *TR

TL* THE CONTACT OWNS A 2005 FORD F150. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 5-10 MPH AND ATTEMPTING A TURN, THE DRIVER SIDE MIRROR WAS OBSTRUCTING HER VIEW OF ANYTHING ON THE DRIVERS SIDE OF THE VEHICLE. THE CONTACT STATED THE OUTSIDE TRIM OF THE DOOR WAS ALSO OBSTRUCTING HER VIEW OF THE LEFT SIDE WHEN ATTEMPTING A TURN. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS UNKNOWN.

PASSENGER SIDE WINDOW REGULATOR FAILURE - FELL INSIDE DOOR. ACCORDING TO DEALER IS A VERY COMMON COMPLAINT CAUSED BY FORD USING CHEAP PLASTIC CLIPS TO SECURE CABLES. HAD TO TAPE UP THE WINDOW WITH PLASTIC TO PROCEED HOME. THIS IS VERY UNSAFE AND I KNOW THAT FORD IS AWARE OF THE PROBLEM BUT REFUSES TO FIX THIS DEFECT BECAUSE THE VEHICLE IS OUT OF WARRANTY. GLASS CRACKED WHEN IT FELL INSIDE THE DOOR. FORD NEEDS TO FIX THIS COMMON DEFECT, OR AT LEAST TELL ALL FUTURE CUSTOMERS OF THIS - BEFORE THEY PUT THEIR MONEY INTO THIS SHODDY WORKMANSHIP. *TR

I HAVE A 2005 FORD F-150 FX4 WITH 48,000 MILES. TOWARDS THE MIDDLE OF WINTER, I NOTICED THAT THE PAINT INSIDE OF THE GAS CAP DOOR AT THE BOTTOM EDGE WAS STARTING TO PEEL AWAY FROM THE BODY. IT HAS PROGRESSIVELY GOTTEN WORSE OVER THE LAST COUPLE OF MONTHS AND IS NOW VISIBLE WITH THE GAS DOOR SHUT. I FIND THIS VERY DISAPPOINTING CONSIDERING THE TRUCK ONLY HAS 48,000 MILES ON IT AND HAS BEEN WELL TAKEN CARE OF. *TR

2005 FORD F150 (22K) HAS SEVERAL AREAS WHERE PAINT IS BLISTERING. *TR

DEALER DID NOT REPAIR VEHICLE PER THE RECALL NOTICE,NO WORK WAS DONE AT ALL. CONTACTED DEALER SERV. MGR., NO ATTEMPT TO LOOK AT VEHICLE. CALLED FORD CUST SERV. JUST TOOK INFO ,NO FOLLOW-UP OR CALL BACK. FILLED OUT CUST CARD AFTER SERVICE WAS PERFORMED NOTING COMPLAINT,NO CALL OR ATTEMPT TO CONTACT ME. TALKED TO A SALESPERSON VIA EMAIL ABOUT DEALER WHEN APPROACHED TO BUY A TRUCK BY SALES PERSON, DID NOT REPORT TO GENERAL MGR. ABOUT MY ISSUE WITH HIS SERV. DEPT.. RECALL WAS FOR POWER BRAKE BOOSTER LINE WHICH FAILS. NO SIGN OF NEW PARTS, CLAMPS OR DISTURBED ENGINE COMPARTMENT DIRT, GRIME,ETC. WHEN I BROUGHT TRUCK HOME RIGHT AFTER SERVICE. *TR

2005 FORD F-150 WITH <25K MILES HAS PAINT SPONTANEOUSLY PEELING OFF OF THE TAILGATE, HOOD AND ROOF. THE LOCAL DEALERSHIP (WHO DID NOT SELL THIS TRUCK) INITIALLY STATED THAT THERE WERE PROBLEMS WITH THE PAINT JOB, IN THE METAL ITSELF AND PRETENDED TO FILE A PICTORIAL CLAIM OF THE DAMAGES. FORD'S "CUSTOMER SERVICE" DEPARTMENT DENIED THE CLAIM, STATING THAT OUR REQUEST WAS TO REPAINT AREAS THAT HAD SCRATCHES AND DENTS. THIS IS THE FURTHEST THING FROM THE TRUTH. "CUSTOMER SERVICE" SAID THAT ONCE A CLAIM IS REVIEWED THEY ARE DONE WITH IT AND THERE IS NO FURTHER RECOURSE. IN THE MEANTIME, WE ARE STUCK WITH A THREE-YEAR OLD TRUCK THAT IS LOSING PAINT DAILY AND BEGINNING TO RUST. *TR

DT*: THE CONTACT STATED THE TAILGATE DETACHED FROM THE VEHICLE AND WAS HANGING BY THE CABLES. THIS OCCURRED WHILE DRIVING OVER A BUMP AT 10 MPH, HAULING A 300 POUND COUCH. THE DEALERSHIP AND MANUFACTURER DETERMINED THIS WAS NOT A MANUFACTURER'S DEFECT THOUGH THEY ADMITTED THAT IT WAS NOT THE CONTACT'S FAULT. THE CONTACT FELT THAT THE TAILGATE WAS BUILT EXTREMELY LIGHT, AND IT WAS SPRING LOADED. FELT THAT THE DEALER SHOULD TAKE RESPONSIBILITY AND REPAIR THE VEHICLE. *AK

FORD F-150 DEVELOPED SEVERE CHASSIS SHUDDER AT 60 MPH ON FREEWAY. EXITED FREEWAY AND SHUDDER DID NOT CONTINUE WHEN TRAVEL RESUMED. *NM

DT: THE CONTACT STATED THE FRONT AND REAR THIRD DO NOT ALWAYS CLOSE COMPLETELY. THIS SOMETIMES ALLOWED WATER TO LEAK INTO THE VEHICLE WHEN IT RAINED OR WHEN IT WAS WASHED. THERE WAS NO INDICATOR LETTING THE CONTACT KNOW THE DOOR DID NOT CLOSE PROPERLY. THE DEALER WAS NOT CONTACTED. *AK

DT: THE CONTACT STATED WATER LEAKED INTO THE INSIDE OF THE TRUCK CAB. THE VEHICLE HAS BEEN TO THE DEALER ONCE FOR INSPECTION. NO CAUSE WAS DISCOVERED. THE WIRING THAT UNDER THE FLOOR MAT ON THE PASSENGER SIDE WAS UNDER WATER AND FROZE INTO ICE. WHEN THE MANUFACTURER WAS CONTACTED THEY OFFERED AN EXTENDED WARRANTY TO THE CONTACT. NO REPAIRS HAVE BEEN MADE. *AK