2002 Ford Focus Engine

TL* THE CONTACT OWNS A 2002 FORD FOCUS. WHILE DRIVING 10 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000.

TL* THE CONTACT OWNS A 2002 FORD FOCUS. WHILE AT A TRAFFIC LIGHT, THE VEHICLE STALLED. THE VEHICLE WAS ABLE TO RESTART AFTER TWO ATTEMPTS. THE FAILURE RECURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.

TL* THE CONTACT OWNS A 2002 FORD FOCUS. WHILE DRIVING AT APPROXIMATELY 65 MPH, AN ABNORMAL NOISE WAS HEARD AND THE VEHICLE SEIZED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE ROD BEARING DETACHED FROM THE ENGINE. AS A RESULT, THE ENGINE NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 125,000.

EVEN TODAY, I NEVER KNOW WHEN I CAN GET A STARTUP. THE KEY DOES NOT CATCH RIGHT AWAY. *TR

THE CAR VIBRATES; SHAKES. I WAS TOLD BY TWO AUTO REPAIRMAN BEFORE I WAS AWARE OF JUST WHAT THE PROBLEM WAS. IT IS NOW A LITTLE WORSE. I NEED TO GET IT REPAIRED SOON AND I WILL. I WAS HOPING THERE IS A RECALL ON THE MOUNTS. I WAS TOLD THERE WAS BY ADAMS STREET MUFFLER IN TALLAHASSEE. TALLAHASSEE FORD SAYS THEY HAVE NO RECALL. *TR

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE LOW OIL WARNING INDICATOR ILLUMINATED CONTINUOUSLY ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE A SMALL AMOUNT OF OIL WAS ADDED TO THE RESERVOIR. LATER AS THE CONTACT WAS DRIVING AN UNKNOWN SPEED, SMOKE EMITTED INSIDE OF THE VEHICLE CABIN. THE VEHICLE THEN STALLED AND FAILED TO BE RESTARTED. THE VEHICLE WAS INSPECTED BY A CERTIFIED MECHANIC, WHO INFORMED THE CONTACT THAT THE ENGINE WOULD NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 71,000.

WHEN STARTING MY CAR FROM MY CARPORT IN THE MORNING, THE ENGINE MADE A RATTLING, GRINDING NOISE. I HAD THE VEHICLE TOWED TO THE FORD DEALERSHIP. THEY DETERMINED THAT THE VALVE SEAT HAD DROPPED, DAMAGING THE CYLINDER HEAD AND TWO OF THE PISTONS. *JS

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE ENGINE IGNITED IN FLAMES WITHOUT WARNING. THE CONTACT WAS ABLE TO EXIT THE VEHICLE WITHOUT INJURY. THE FIRE DEPARTMENT AND THE POLICE DEPARTMENT WERE CALLED AND BOTH A POLICE AND FIRE REPORT WAS FILED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO WAS UNABLE TO DIAGNOSE THE CAUSE OF THE FAILURE. THE VEHICLE WAS RULED AS DESTROYED AND WAS TOWED TO THE CONTACT'S INSURANCE AGENCY FOR FURTHER INVESTIGATION OF THE FAILURE. THE CONTACT ALSO MENTIONED THAT UPON FURTHER RESEARCH, HE DISCOVERED THAT THE CRUISE CONTROL WIRING REMAINED HOT AT ALL TIMES AND COULD HAVE POSSIBLY BEEN THE CAUSE OF THE FIRE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 136,000.

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE VEHICLE MADE A RATTLING NOISE AND THE CONTACT NOTICED THAT THE STEEL VALVE SEAT HAD BECOME SEPARATED FROM THE VEHICLE AND DROPPED INTO THE COMBUSTION CHAMBER. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 187,000.

I OWN A 2002 FORD FOCUS ZX3 WITH A VERY LOW MILEAGE OF 45226. ON OCTOBER 12TH FRIDAY, I DROVE MY CAR TO THE UNIVERSITY, (~2 MILES FROM MY HOME) AND PARKED FOR A FEW MINUTES. THEN I STARTED DRIVING TOWARD THE COMMUTER PARKING LOT. HOWEVER, 30 SECONDS LATER, A HUGE ?CONTINUOUS KNOCKING? SOUND CAME OUT FROM THE ENGINE FOLLOWED BY WHITE SMOKE. THEN I SAW A VERY LARGE AMOUNT OF ENGINE OIL SPILL, DOWN THE ROAD. SINCE I COULD NO LONGER DRIVE THE CAR, I HAD TO GET IT TOWED TO THE NEAREST GARAGE. THE MECHANIC CONCLUDED THAT ONE OF THE PISTON RODS HAVE BEEN BROKEN AND SPIKED THE ENGINE OIL SUMP. HE WAS CLUELESS ABOUT SEEING SUCH A MECHANICAL FAILURE FROM A LOW MILEAGE, WELL-MAINTAINED CAR. MOST SURPRISINGLY, THERE WERE THREE OTHER FORD FOCUS CARS WITH SIMILAR ENGINE FAILURES/DEFECTS. FOR A SMALL UNIVERSITY TOWN, FOUR CARS WITH SIMILAR DEFECTS IS NOT A NORMAL ISSUE. THE MAIN REASON FOR THIS COMPLAINT BECAUSE I HAD TO GO THROUGH A LIFE THREATENING SITUATION. THE CONTINUOUS KNOCKING AND WOBBLING THAT OCCURRED FOR A SPEED OF 18MPH, I COULD ONLY IMAGINE WHAT WOULD HAVE HAPPENED IF I HAD BEEN ON THE HIGHWAY, 55+ MPH. THERE HAS TO BE A DEFECT OR ELSE THIS WOULD HAVE NOT HAPPENED TO A WELL MAINTAINED CAR WITH REGULAR OIL CHANGES, WHEEL ALIGNMENTS...ETC. *TR

TL* THE CONTACT OWNS A 2002 FORD FOCUS SVT. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS STARTED AFTER SEVERAL ATTEMPTS. THE CONTACT STATED THAT THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS NOT TAKEN TO A MECHANIC. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE ISSUE AND OFFERED NOT ASSISTANCE. THE FAILURE MILEAGE AS APPROXIMATELY 74,000. THE CURRENT MILEAGE WAS APPROXIMATELY 74,988.

CYLINDER HEAD VALVE SEAT FAILURE. APPROX 1/2 OF THE VALVE SEAT FELL INTO COMBUSTION CHAMER (BETWEEN PISTON AND HEAD).. THIS CAUSED PISTON TO BREAK AND ROD TO GO THROUGH CYLINDER WALL BUT NOT THROUGH BLOCK OUTER WALL AND CAUSING COOLANT TO GET INTO OIL. BEING A FORD TECH, I HAVE SEEN DAMAGE CAUSED BY VALVE SEATS IN CYLINDERS 1,2,&4. IT'S ALWAYS A INTAKE VALVE SEAT. ALSO ALWAYS AND ONLY ON SOHC MOTOR. HAVE SEEN THIS HAPPEN AND AS EARLY AS 60K MILES. *TT

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS SHIFTED INTO PARK AND THE CONTACT ATTEMPTED TO RESTART THE VEHICLE BUT TO NO AVAIL. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC STATED THAT THE ENGINE WOULD HAVE TO BE REPLACED DUE TO OIL LEAKING INTO THE ENGINE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 94,312 AND THE CURRENT MILEAGE WAS 94,312.

WITHOUT WARNING THE ENGINE BLEW! I SERVICE MY AUTO LIKE I'M SUPPOSE TO AND THIS HAPPENS. BY LOOKING ONLINE I SEE I'M NOT THE ONLY ONE. TRY FINDING A ENGINE FOR THIS CAR IS SO EXPENSIVE THAT IT'S RIDICULOUS! THAT LET ME KNOW I'M NOT ALONE! I CAN'T BELIEVE THE GOING RATE FOR THIS CAR'S ENGINE IS $1700! SO NOW I'M STUCK WITH A PIECE OF JUNK COSTING ME $3500 TO GET IT FIXED ONLY TO WAIT UNTIL THE NEXT SHOE FALLS!! *TR

TL* THE CONTACT OWNS A 2002 FORD FOCUS. WHILE ATTEMPTING TO ACCELERATE FROM A COMPLETE STOP, THE VEHICLE SUDDENLY LOST ALL POWER WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO DIAGNOSED THE VEHICLE WITH A FAILED TIMING BELT. THE CONTACT WAS AWAITING REPAIRS. THE DEALER ADVISED THE CONTACT TO NOTIFY THE MANUFACTURER OF THE FAILURE. THE MANUFACTURER WAS CONTACTED BUT OFFERED NO ASSISTANCE SINCE THERE WERE NO RECALLS FOR THE VEHICLE. THE CURRENT AND FAILURE MILEAGES WERE 110,000.

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT WHENEVER SHE WOULD DOWNSHIFT OR BRAKE TO A COMPLETE STOP, THE VEHICLE WOULD STALL WITHOUT WARNING. THE FUEL FILTER, ENGINE COIL PACK AND SPARK PLUGS WERE REPLACED BUT TO NO AVAIL. THE CONTACT EXPERIENCED THE FAILURE AT LEAST THREE TIMES. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THERE WERE NO RECALLS ON THE VEHICLE AND REFERRED THE CONTACT TO THE LOCAL DEALER. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 113,000.

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED THAT WHILE DRIVING 60 MPH THE ENGINE DROPPED DOWN ONTO THE DRIVE SHAFT. THE VEHICLE WAS PULLED OVER AND TOWED HOME. AN INDEPENDENT MECHANIC INSPECTED THE VEHICLE AND THE CONTACT WAS INFORMED THAT THE BOLTS FOR THE ENGINE MOUNT FRACTURED DUE TO CORROSION. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 88,000.

WHILE DRIVING, THE SPARK PLUGS EJECT FROM THE BLOCK. THIS IS DANGEROUS AND CAN CAUSE AN ENGINE FIRE. THIS PROBLEM HAS APPARENTLY BEEN REPORTED TO FORD, BUT THEY CLAIM NOTHING CAN BE DONE UNTIL THEY RECEIVE A CERTAIN AMOUNT OF COMPLAINTS. THIS IS NOT NORMAL WEAR AND TEAR. THE SPARK PLUGS HAVE BEEN REPLACED FOUR TIMES ALONG WITH THE COIL. THIS IS UNACCEPTABLE AND INCONVENIENT AND FORD NEEDS TO REMEDY THIS ISSUE EVERYONE IS HAVING WITH THEIR VEHICLES. *TR

ENGINE STALLS WHEN STARTING THE CAR COLD AND WHEN STOPPED AT A LONG LIGHT. HAVE TAKEN IT TO THE DEALER SEVERAL TIMES AND WAS TOLD THAT THEY CANNOT IDENTIFY ANY PROBLEMS. PROBLEM HAS BEEN PRESENT FOR LAST 6 YEARS AND IS GETTING PROGRESSIVELY WORSE. HAVE CHANGED BATTERY AND FUEL FILTER BUT PROBLEM REMAINS. *TR

TL* THE CONTACT OWNS A 2002 FORD FOCUS. THE CONTACT STATED SHE WAS UNABLE TO START THE VEHICLE AND IT WAS TOWED TO A LOCAL REPAIR FACILITY. THE MECHANIC FOUND THAT THE VALVE SEAT HAD FRACTURED AND CAUSED THE PISTON SKIRT TO FRACTURE ALONG WITH THE CONNECTING ROD. IN ADDITION, THE FAILURE CAUSED CYLINDER SCORING. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WOULD NOT PROVIDE ANY ASSISTANCE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 87,000. UPDATED 11/23/10*JB

THE CHECK ENGINE LIGHT CAME ON SUDDENLY ON MY 2002 FORD FOCUS. IMMEDIATELY, I TOOK IT TO THE FORD DEALERSHIP. THE TECHNICIAN COULDN'T FIND A PROBLEM , THE CHECK ENGINE LIGHT WOULDN'T COME ON. THEREFORE, NOTHING COULD BE DONE. THEY DIDN'T UNDERSTAND WHY. WITHIN IN WEEK, THE ENGINE LIGHT CAME BACK ON. THIS TIME THERE WAS A MISS IN THE ENGINE AND IT WAS RUNNING ROUGH. NOW, THE FORD DEALERSHIP MECHANIC TOLD ME MY FOCUS SE HAD A DROPPED VALVE AND IN THE #4 CYLINDER. INORDER TO FIX THE PROBLEM, THE HEAD OF THE ENGINE HAD TO BE REMOVED TO SEE IF THE DROPPING OF THE VALVE HAD CAUSED SERIOUS DAMAGE TO THE ENGINE. BECAUSE THE SCHEDULED REQUIRED MAINTENANCE,I.E OIL CHANGES, ACCORDING TO FORD INSTRUCTIONS FOR MY FORD FOCUS, I THOUGHT THE ENGINE WOULD LAST. AFTER THIS EVENT, I BECAME CURIOUS ABOUT FORD FOCUS' ENGINES. WAS THIS AN ISOLATED MECHANICAL FLAW? OR WAS IT AN ENGINE DEFECT? FROM MY RESEARCH, THIS TYPE ENGINE FAILURE APPEARS TO BE FROM A DEFECT IN THE DESIGN OF THE 2.0 LITER EFI SPI TYPE OF ENGINES. FOR YEARS, I THOUGHT THE FORD FOCUS WAS A GREAT PRODUCT TO HAVE BECAUSE OF ITS RELIABILITY, IF YOU COMPLIED WITH SCHEDULED MAINTENANCE OF THE VEHICLE. IT APPEARS THAT I WAS WRONG. THE COST OF REPAIR FOR A WELL-MAINTAIN FOCUS ENGINE $6000.00. THERE IS A PATTERN TO THESE ENGINE FAILURES. SHOULD THE 2002 FOCUS BE RECALLED FOR ENGINE DEFECTS? ALL I KNOW IS THAT QUALITY WELL-MAINTAIN ENGINES SHOULDN'T HAVE DROPPED VALVES FOR NO APPARENT REASON. SO, IT MUST BE SOME TYPE OF ENGINES DESIGN DEFECT. *TR

I HAD TO REPLACE THE MOTOR MOUNTS TWICE IN APPROXIMATELY A 4 MONTH PERIOD DUE TO CRACKING AND COMPLETE BREAKING, A PARTIAL BREAK IN ONE AND GENERAL OVERALL WEAKENING. MY MECHANIC ONLY CHARGED ME THE FIRST TIME FOR THE MOUNTS AND INSTALLATION (THE SECOND TIME WAS A FREE REPLACEMENT--AS THE MOUNTS FAILED, AND AS IT CAME ONLY A FEW MONTHS AFTER THE FIRST REPLACEMENT). MY MECHANIC SAID THAT THERE IS A PROBLEM WITH THE FORD FOCUS VEHICLES DUE TO THE LACK OF STABILITY IN THE MOTOR MOUNT AREA. BASICALLY, HE SAID THAT THERE ISN'T MUCH STRUCTURAL SUPPORT FOR THE ENGINE AND THE MOTOR MOUNTS GET STRESSED AS A RESULT OF THE VIBRATIONS AND CONSTANT TENSION ON THEM. HE TOLD ME THAT THEY WOULD PROBABLY NEED TO BE REPLACED AGAIN AT SOME POINT. I WAS TRYING TO FIGURE OUT SOME TYPE OF JURY RIG DEVICE TO REINFORCE THE STABILITY OF THE AREA. DO YOU HAVE ANY SUGGESTIONS? *TR

DETAILS: THE CAR'S CHECK ENGINE LIGHT CAME ON AND STARTED STALLING, HAD IT CHECKED AND WAS TOLD IT NEEDED A TIMING BELT AND TUNE UP. AFTER $1400 LATER AND STILL THE SAME PROBLEM THAT THE CAR WAS ONLY RUNNING ON 3 CYLINDERS AND WAS RECOMMENDED TO PUT AN ADDITIVE IN THE ENGINE TO TRY TO LOOSEN UP STUCK VALVES... STILL SAME PROBLEM . THEN TEARING THE ENGINE APART FOUND DAMAGE DONE TO # 4 CYLINDER . *TR

ON 3/12/09, WHILE DRIVING MY 2002 FORD FOCUS SE WAGON ON MAIN STREET (RI-3) IN ASHAWAY, RHODE ISLAND, AT ABOUT 35 MPH, HIT A SMALL BUMP WITH THE RIGHT FRONT WHEEL. A LOUD SCRAPING NOISE IMMEDIATELY ENSUED. WAS ABLE TO STOP WITHIN A FEW FEET. INSPECTION REVEALED THAT BOTH MOUNTING STUDS ON THE PASSENGER SIDE ENGINE MOUNT FOR THE TRANSVERSELY MOUNTED ENGINE HAD BROKEN OFF ALLOWING THE ENGINE TO DROP DOWN ONTO THE PASSENGER SIDE DRIVE AXLE. THE CAR WAS FLATBED TOWED 5 MILES TO MY MECHANIC. HIS INSPECTION SHOWED THAT ONE OF THE STUDS HAD BEEN BROKEN FOR SOME TIME, WHILE THE SECOND SHOWED A FRESH BREAK. THERE WAS NO EVIDENCE OF CORROSION, OR THAT THE STUDS HAD EVER BEEN REMOVED AND REPLACED. I DON'T KNOW HOW OFTEN THIS FAILURE OCCURS, BUT THE TOW OPERATOR AND BOTH MECHANICS AT THE SHOP HAD NEVER SEEN THIS HAPPEN BEFORE. THE CONSEQUENCES ARE THAT THE CAR BECOMES INOPERABLE WITHOUT CAUSING SEVERE DAMAGE. THE RESULT AT HIGHWAY SPEED COULD HAVE BEEN DISASTROUS. THE FAILURE WAS CORRECTED BY REPLACING THE BROKEN STUDS WITH NEW FACTORY PARTS. I HAVE THE TWO BROKEN STUDS IN MY POSSESSION. *TR

FORD FOCUS 2002 WOULD NOT START THE IGNITION. *TR