2003 Ford Focus Engine

REPLACED THE CRANK CENSOR AND IT WON'T START

THE KEY WAS STUCK IN THE IGNITION. COULD NOT TURN OFF. OUT OF TOWN SO THIS WAS DEFINATELY AN UNSAFE SITUATION BECAUSE I EITHER HAD TO STAY WITH THE CAR UNTIL THE GAS WAS OUT OF GAS SINCE I DIDN'T HAVE CASH FOR REPAIR. THE CAR WAS DRIVEABLE

TL* THE CONTACT OWNS A 2003 FORD FOCUS. WHILE DRIVING 25 MPH, THE CONTACT HEARD A DRAGGING NOISE AND PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD. THE CONTACT NOTICED THAT THE RADIATOR FAN WAS DETACHED. THE VEHICLE WAS NOT TAKEN TO A DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 105,153.

THE PISTON SHATTERED AT 109,000 MILES. AFTER DOING SOME RESEARCH, I HAVE FOUND MANY MORE COMPLAINTS OF THE SAME THING. COME TO FIND OUT THAT THERE IS A DESIGN FLAW IN THE ENGINE WHEN IT COMES TO THE VALVE SEAT. THIS HAPPENED IN THE #3 CYLINDER. THE WALLS OF THE CYLINDER WALL IS SO SCORED FROM THE DAMAGE THAT IT WILL REQUIRE A NEW ENGINE TO FIX THE PROBLEM. WHEN THIS HAPPENED, I WAS IN A PARKING LOT AFTER SHOPPING. I TURNED THE KEY AND IT WOULD NOT START. IT ALSO MADE A TERRIBLE NOISE. BEFORE THAT, IT WAS RUNNING FINE. I HAD NO TROUBLE WITH MY CAR EXCEPT HAVING TO CHANGE AN ALTERNATOR. THAT'S IT. I CHANGED THE OIL EVERY 3,000 MILES. I BOUGHT THE CAR USED AT 90,000 MILES. IT WAS FROM A FRIEND WHO IS OBSESSED ABOUT KEEPING CARS MAINTAINED. HE WOULD GET A TUNE UP, SERVICED, AND CHANGE THE OIL WHEN IT WAS TIME. THE CAR WAS WELL MAINTAINED BY HIM. I FOUND OUT THERE WAS A DESIGN FLAW IN THE ENGINE. BUT YET, THERE IS NO RECALL TO FIX THE FLAW. AND WHEN CALLING FORD, THEY SAY THAT THERE IS NO RECALL AND HAS NO INTENT AT OPENING ONE FOR THE FAULTY ENGINE.

TL* THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 65 MPH, THE CHECK ENGINE WARNING LIGHT ILLUMINATED AS THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE VALVE SEAT FRACTURED WHICH CAUSED THE ENGINE BLOCK TO CRACK. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 114,000.

BOUGHT THE 2003 FORD FOCUS NEW FROM MALLON FORD (CURRENTLY LAKEWOOD FORD), IN TACOMA, WA. CAR ADVERTISED AT 27 TO 36 MPG. ACTUAL MILEAGE ON HWY WAS 42 MPG. YESTERDAY (MARCH 14, 2013) CAR OWNER, [XXX], SAID CAR HAD STOPPED AND WAS MAKING LOT OF NOISE. I TOLD HER NOT TO TRY AND START IT ANYMORE BUT THAT I WOULD BE THERE IN 30 MINUTES. SO I ARRIVED AND RESTARTED THE CAR. I SHUT OFF THE ENGINE AND RAISED THE HOOD. I FOUND A CONNECTION TO THE AIR FLOW SENSOR DISCONNECTED. RE-CONNECTED IT AND THE ENGINE RAN BUT LOTS OF NOISE IN VALVE TRAIN. LIKE SPARK KNOCK ON STEROIDS. CHECKED WITH STETHOSCOPE WHERE THE NOISE WAS COMING FROM. IT WAS EMANATING FROM THE TOP OF #1 AND 2 CYLINDERS. ENGINE OIL IS CLEAN AND FULL. SO, AS A LONG TIME MECHANIC, I AM REASONABLY CERTAIN THAT THE VALVE SEATS DROPPED AND WHERE BROKEN BY THE VALVES IN EITHER NUMBER ONE OR NUMBER TWO CYLINDER. THAT MEANS THE ENGINE MIGHT BE TOAST OR IT COULD BE THAT THE CYLINDER HEAD IS TOAST- - ENGINE HAS NOT BEEN DISMANTLED BUT I AM ALMOST CERTAIN THAT THE VALVE SEATS HAVE DROPPED ON ONE OR MORE CYLINDERS ON THE 2003 FORD FOCUS SOHC 2.0 LITER ENGINE. FORD MOTOR COMPANY SHOULD MAN OR WOMAN UP AND FIX THESE FACTORY DEFECTS.LOCAL FORD SERVICE MANAGERS TOLD ME IT WAS A COMMON PROBLEM WITH THAT ENGINE. IN MY OPINION, THAT IS A DANGEROUS FACTORY DEFECT DESIGNED TO CAUSE CATASTROPHIC FAILURE. IT WOULD HAVE BEEN SIMPLE TO EITHER PIN THE VALVE SEATS OR USE ANOTHER RMETHOD (SUCH AS SCREW IN AND PINNED) TO MAKE SURE THE SEATS STAY IN PLACE. THIS CAR USED NO OIL, GOT GREAT MILEAGE AND WAS OTHERWISE DEFECT FREE. IT IS ABOUT TIME THAT FORD DOES SOMETHING ABOUT THE PROBLEM BEFORE SOMEONE FILES A CLASS ACTION LAWSUIT. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

THIS VEHICLE WITH 110K MILES TURNS OUT THE VALVE SEAT OF CYLINDER #4 BROKE OFF INSIDE THE ENGINE AND IRREPARABLY DAMAGED THE PISTON, CYLINDER AND CYLINDER HEAD OF WHICH THE ONLY WAY TO FIX THIS IS WITH A REPLACEMENT ENGINE. THIS OPTION IS MORE THAN WHAT THE CAR IS VALUED. ON FURTHER RESEARCH OF BOTH MY MECHANIC AND I AS WE SEARCHED THE WEB, IT APPEARS THAT THIS HAPPENS MORE FREQUENTLY THAN IT SHOULD. IT SEEMS THAT FORD SHOULD PUT A RECALL TO FIX THESE VALVE SEATS BEFORE ANYMORE PEOPLE WILL HAVE TO UNNECESSARILY SPEND THOUSANDS TO REPAIR THE ENGINE OR LOSE THOUSANDS OF DOLLARS ON A UNDRIVABLE JUNK CAR, SUCH AS MYSELF. COULD YOU PLEASE INVESTIGATE THIS MATTER FURTHER AND LET ME KNOW IF THIS IS INDEED AN INHERENT PROBLEM THAT NEEDS TO BE CORRECTED. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

I HAVE A 2003 FORD FOCUS AND THE THERMOSTAT HOUSING UNIT IS CRACKED. WHEN IT CRACKED, AND STARTED TO LEAK, IT CAUSED A LOT OF SMOKE, AND WHEN IT STARTED TO LEAK, DUE TO THE TEMPERATURE OF THE COOLANT INSIDE, IT BURNED THROUGH OTHER HOSES ATTACHED AND ALMOST STARTED A FIRE. THE PART IS MADE OUT OF PLASTIC (SHOULD BE MADE OF SOME TYPE OF METAL SUCH AS ALUMINUM DUE TO THE HIGH TEMPERATURES INVOLVED CONSISTENTLY), AND 4 CERTIFIED AUTO TECHNICIANS THAT I TALKED TO SAID THAT THEY REPLACE DOZENS OF THEM ON FORD FOCUS EVERY YEAR. THEY SAY THAT "IT IS A KNOWN PROBLEM WITH FORD'S VARIOUS FOCUS YEARS, AND SHOULD HAVE BEEN RECALLED A LONG TIME AGO." EVEN THE FORD DEALERSHIP SAID THE FOLLOWING "YEAH, FORD KNOWS IT'S A PROBLEM; THAT'S WHY WE ALWAYS KEEP THAT PARTICULAR PART IN STOCK." LITERALLY, THERE ARE TENS-OF-THOUSANDS OF ONLINE COMPLAINTS REGARDING THIS PART, AND HOW IT HAS CAUSED SERIOUS HARM AND DAMAGE. THE PROBLEM STARTS BY SOME COOLANT LEAKING SLOWLY, AND WITHIN A WEEK (EVEN AFTER CONTINUOUSLY ADDING COOLANT), THE LEAK BECOMES LARGER AND LARGER, CAUSING THE DAMAGE LISTED ABOVE, AND CAUSING THE HEATER TO NOT WORK. WHY IS THIS A VERY WELL-KNOWN PROBLEM TO FORD; A PROBLEM THAT CAN CAUSE SERIOUS SAFETY ISSUES, YET THEY DO NOTHING FOR THE TENS-OF-THOUSANDS OF PEOPLE THAT HAVE ENCOUNTERED THIS PROBLEM? THE PART IS $75 FROM FORD AND THEN YOU HAVE TO PAY LABOR TOO, WHICH IS ABOUT $150-$200. THE FORD REPLACEMENT PART# FOR THE DEFECTIVE PART IS RH157. I HAVE THE OLD PART AVAILABLE FOR INSPECTION IF NEEDED. *TR

TL* THE CONTACT OWNS A 2003 FORD FOCUS. WHILE DRIVING APPROXIMATELY 40 MPH, THE ENGINE STALLED WITHOUT PRIOR WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE THEY INFORMED THE CONTACT THAT THE TIMING BELT FRACTURED AND RESULTED IN COMPLETE ENGINE FAILURE. THE TECHNICIAN STATED THAT THE ENGINE WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 120,000. THE VIN WAS UNAVAILABLE.

SAFETY HAZARD-- UPPER MOTOR MOUNT ON 2003 FORD FOCUS MALFUNCTIONS/ DISINTEGRATES WITHIN THREE MONTHS OF INSTALLATION; WHETHER BY GARAGE, DEALER, OR OWNER. IN SEVENTEEN MONTHS, I HAVE HAD TO REPLACE THE MOUNT (WHEN CAUGHT) FOUR TIMES AND FOUND IT AGAIN NEEDS REPLACEMENT. THE OEM PARTS SAY GUARANTEED BUT IT CONSTANTLY COST TO REMOVE, REPACKAGE, SHIP, AND THEN REPLACE. *TR

TL* THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED THE VEHICLE WAS PARKED WITH THE ENGINE RUNNING WHEN THE ENGINE BEGAN ABNORMALLY JUMPING. A LOCAL MECHANIC WAS CONTACTED WHO ADVISED THAT THE TIMING BELT WAS FRACTURED. THE VEHICLE WAS TOWED TO A LOCAL REPAIR FACILITY WHERE THE CONTACT WAS AWAITING REPAIRS. THE MANUFACTURER DID NOT PROVIDE ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 114,000.

TL* THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED WHEN STARTING THE VEHICLE AND ATTEMPTING TO REVERSE, THE VEHICLE WOULD NOT RESPOND AND WOULD INTERMITTENTLY STALL. THE VEHICLE WOULD SPORADICALLY START AND WOULD OPERATE AS NORMAL UNTIL THE FAILURE WOULD RECUR. THE CONTACT REPLACED THE BATTERY BUT TO NO AVAIL. THE DEALER WAS NOT CONTACTED NOR WAS THE VEHICLE TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE FAILURE MILEAGE WAS 81,000 AND THE CURRENT MILEAGE WAS 82,007.

2003 FORD FOCUS, EARLY MORNING SQUEAKING, MID DAY, VIBRATING, LATE AFTERNOON, CAR STARTS TO SHAKE EXCESSIVELY AND AS I DRIVE INTO MY DRIVEWAY A REALLY LOUD BANGING NOISE COMES FROM THE FRONT OF THE CAR, SO LOUD IT SCARED ME, I TURNED THE CAR OFF AND OPEN THE HOOD OF THE CAR AND NOTICE THAT THE METAL MOUNTS THAT HOLD THE ENGINE BROKE IN HALF AND A PIECE WAS STILL ON THE MOTOR. MY ENGINE WAS HANGING FROM THE LEFT SIDE, YOU COULD SEE IT FROM THE BOTTOM OF THE VEHICLE. MY INSURANCE COMPANY COMES OUT TO CHECK THE DAMAGES AND SAID IN HIS 22 YEARS OF VIEWING VEHICLES FOR CLAIMS HE'S NEVER SEEN ANYTHING LIKE THIS. MY MILEAGE IS 59,528, I'M STILL PAYING FOR THIS CAR, UNTIL 2012. THIS SHOULD NOT HAVE HAPPENED TO A SIX YEAR OLD CAR WITH THIS LITTLE MILEAGE. I CALLED FORD TO CHECK IF THERE WAS A RECALL ON THIS SITUATION. I WAS TOLD NO. I WENT ON THE INTERNET TO SEARCH FOR COMPLAINTS REGARDING 2003 FORD FOCUS, FOUND MANY COMPLAINTS OF MANY THINGS WRONG WITH THIS VEHICLE AND SEVERAL REGARDING THE VIBRATING OF THE FRONT OF THE VEHICLE RELATING TO MOTOR MOUNT PROBLEMS. I HAD THE VEHICLE TOWED TO A REPAIR SHOP AND WAS TOLD THAT THIS INCIDENT CREATED A PROBLEM WITH THE AXEL AS WELL. THIS IS GOING TO COST ME A LOT OF MONEY. WAITING FOR AN ESTIMATE OF REPAIRS ON 5/9/09. *TR

COOLANT LEAK AND ENGINE OVERHEATING. FORTUNATELY NOTICED IT BEFORE THE ENGINE SEIZED. STOPPED VEHICLE AND TOPPED UP WITH FLUID TO JUST MAKE IT BACK TO HOME. DIAGNOSIS INDICATED THAT NONE OF THE HOSES WERE DEFECTIVE. PERFORMED AN INTERNET SEARCH FOR THE PROBLEM. MANY PEOPLE HAVE DOCUMENTED THIS PROBLEM ON THE INTERNET - ITS A LEAK FORM THE THERMOSTAT HOUSING. DEFECTIVE PART ! *TR

I WAS SEATING IN A TACOBELL DRIVETHRU, WHEN ALL OF THE SUDDEN MY ENGINE HAD A CATASTROPHIC ENGINE FAILURE. *TR

VEHICLE CAUGHT ON FIRE ON APRIL 12TH, 2008. 2-3 HS AFTER BEING PARKED ON THE STREET THE VEHICLE WAS ON FIRE. THE CAUSE HAS NOT BEEN DETERMINED YET, BUT ACCORDING TO THE FIRE INVESTIGATION UNIT THE FIRE APPARENTLY STARTED NEAR THE CONSOLE AREA. *TR

2003 FORD FOCUS CAR HAS (2) DIFFERENT TYPE SPARK PLUGS INSTALLED AT FACTORY CAUSING CAR NOT TO RUN NORMAL. FORD MOTOR CO. DOES NOT HAVE A ANSWER FOR PROBLEM. *TR

TL*THE CONTACT OWNS A 2003 FORD FOCUS. AFTER DRIVING THE VEHICLE BETWEEN 10-30 MINUTES, THE VEHICLE WILL NOT RESTART AFTER IT HAS BEEN TURNED OFF. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THEY REPLACED THE ENTIRE COOLANT SYSTEM. TWO WEEKS LATER, THE FAILURE RECURRED THREE DIFFERENT TIMES. HE TOOK THE VEHICLE BACK TO THE SAME DEALER AND THEY STATED THAT DUE TO THE MILEAGE, THE CONTACT WOULD HAVE TO PAY FOR THE SAME REPAIR AGAIN. THE VEHICLE HAS NOT BEEN REPAIRED AGAIN. THE FAILURE MILEAGE WAS 72,000 AND CURRENT MILEAGE WAS 73,371.

TL*THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED THAT SHE HEARD A NOISE COMING FROM THE DASHBOARD AND THE STEERING WHEEL WOULD SHAKE WHILE THE VEHICLE IDLED. THE VEHICLE WAS INSPECTED ON FOUR OCCASIONS BY FOUR DIFFERENT MECHANICS AND THEY STATED THAT THE MOTOR MOUNTS CAUSED THE FAILURE. AS OF JANUARY 3, 2008, THE MECHANIC HAD NOT REPAIRED THE VEHICLE. THE FAILURE MILEAGE WAS 50,000 AND CURRENT MILEAGE WAS 54,000.

NO EVENTS LED TO THIS IGNITION WILL NOT TURN - HAPPENS EACH TIME I ATTEMPT TO START THE CAR - AT TIMES IT WILL TURN WITH ENOUGH JIGGLING - HAS LEFT ME STRANDED WITH NO RIDE TAKING IT TO DEALERSHIP FOR REPLACEMENT, BUT THIS IS A KNOWN FORD FOCUS PROBLEM. *TR

TL*THE CONTACT OWNS A 2003 FORD FOCUS ZX3. WHILE DRIVING 5 MPH ON 04/17/2007 A RAINY DAY THE DRIVER HIT A PUDDLE AND WATER WAS TRAPPED INSIDE THE SPORT INTAKE SYSTEM WHICH CAUSED THE ENGINE TO FAIL. THE OWNERS 60 DAY WARRANTY HAS NOT EXPIRED. HOWEVER, THE DEALER STATED HE WOULD HAVE TO PAY $6,000 TO REPAIR THE ENGINE. THE CURRENT AND FAILURE MILEAGE WERE 34760. *AK

TL* - THE CONTACT OWNS A 2001 FORD FOCUS. WHILE DRIVING A 65 MPH THE VEHICLE LOST POWER. THE CONTACT WAS ABLE TO SAFELY PULL THE VEHICLE OVER. THE VEHICLE WOULD NOT RESTART FOR AN HOUR. THE VEHICLE HAD LOST POWER FOUR TIMES. THERE WAS A WARNING LIGHT, BUT THE CONTACT WAS NOT ABLE TO REMEMBER WHICH ONE. THE FAILURE MILEAGE WAS 159,000. THE CONTACT HAD NOT TAKEN THE VEHICLE TO DEALER TO BE DIAGNOSED. *AK

TL*THE CONTACT OWNS A 2003 FORD FOCUS. THE CONTACT STATED THAT THE ENGINE MADE A VERY LOUD NOISE WHEN SHE STARTED THE VEHICLE. A MECHANIC STATED THAT THE EXHAUST PIPE SEPARATED, BUT THE VEHICLE COULD STILL BE DRIVEN. THE CONTACT STATED THAT THERE WAS NO DIFFERENCE IN THE VEHICLE, OTHER THAN IT SOUNDING LIKE A HARLEY DAVIDSON MOTORCYCLE. THE REPAIR WOULD COST APPROXIMATELY $900. THE VIN AND PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE WAS 80,000 AND FAILURE MILEAGE WAS 40,000.

DT*: THE CONTACT STATED WHEN THE VEHICLE WAS ACCELERATED TO 35 MPH; THE EGR TUBE CAME LOOSE FROM THE MANIFOLD FOR THE SECOND TIME, MADE A LOUD NOISE, AND ALLOWED ESCAPING EXHAUST FUMES TO ENTER THE PASSENGER COMPARTMENT. THE SERVICE DEALER AND THE MANUFACTURER WERE NOTIFIED. UPDATED 01/30/07. *JB

MY PURPOSE IN SUBMITTING THIS LETTER IS TO NOTIFY THE NHTSA THAT THERE IS AN EMISSION PROBLEM WITH MY VEHICLE. THERE IS A PROBLEM WITH MY 2003 FORD FOCUS ZTW VEHICLE. EMISSIONS FROM THE ENGINE AREA ARE GETTING INTO THE PASSENGER AREA. THESE EMISSIONS ARE CAUSING ME RESPIRATORY PROBLEMS. I HAVE PROBLEMS BREATHING. TO MINIMIZE THE AFFECTS I HAVE TO DRIVE WITH MY MOON ROOF AND WINDOWS OPEN. I HAVE HAD THE EXHAUST SYSTEM CHECKED BY A NATIONAL FIRM AND THE MECHANIC SAID THE SYSTEM WAS OKAY. THERE WERE NO LEAKS. I HAVE BROUGHT MY CAR TO MY LOCAL FORD DEALER THREE TIMES AND THEIR MECHANICS COULD NOT FIND THE PROBLEM. SOMETHING IS WRONG WITH THIS VEHICLE. *JB