1998 Ford Ranger Power Train

1998 FORD RANGER, DRIVE SHAFT BROKE ON VEHICLE. *BF AFTER THE DRIVE SHAFT BROKE, IT WENT THROUGH THE GAS TANK CAN CAUSED THE VEHICLE TO CATCH ON FIRE. OHIO TRAFFIC CRASH REPORT #10-0294-89 UPDATED 05/03/10 *BF UPDATED 05/24/10 *BF THE REAR AXLE PINION FROZE, THE DRIVE SHAFT TWISTED AND BROKE IN TWO. UPDATED 05/28/10

WHILE DRIVING A LOUD KNOCKING NOISE WAS HEARD FROM THE REAR. CONSUMER APPLIED THE BRAKES AND VEHICLE JERKED UNCONTROLLABLY. CONSUMER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE, AND DROVE IT HOME. THEN, TOOK IT TO DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT REAR DRIVESHAFT NEEDED TO BE REPLACED. A RECALL WAS NOT ISSUED ON THIS VEHICLE. *AK

WHILE APPLYING THE BRAKES, A LOUD NOISE WAS HEARD COMING FROM REAR. CONSUMER DROVE THE VEHICLE TO A REPAIR SHOP FOR INSPECTION, AND MECHANIC DETERMINED THAT BOTH FRONT AXLES NEEDED TO BE REPLACED DUE TO A BROKEN SEAL. ALSO, MACHINE DID NOT CALIBRATE THE FRONT AXLES PROPERLY. *AK

FRONT WHEEL DRIVE INTERMITTENT EVEN WHEN 4X4 LIGHT IS ON AND 4X4 SWITCH IS ENGAGED. MOST NOTABLE WHEN BELOW OUTSIDE TEMPERATURES ARE 30 DEGREES FAHRENHEIT AND BELOW. MULTIPLE FORD DEALERS HAVE TRIED BUT CANNOT DUPLICATE CONDITION. THIS CONDITION IS INCREASING IN FREQUENCY AND HAS CREATED SOME DANGEROUS DRIVING SITUATIONS DUE TO LACK OF TRACTION WHEN DRIVER THOUGHT 4WD SYSTEM WAS ENGAGED. *CB

VEHICLE'S DRIVE SHAFT BROKE RESULTING IN LOST OF CONTROL. *MR *SC *JB

WHILE TRAVELING ON THE HIGHWAY AND WITHOUT PRIOR WARNING. THE GEAR SHIFT FELL OUT OF THE CASE. *AK

OUR 1998 FORD RANGER XLT WITH THE 4.0L V-6 AND THE 5-SPEED AUTOMATIC TRANSMISSION EXPERIENCED INTERMITTENT PROBLEMS WITH SHIFTING. ON OCCASION THE VEHICLE WOULD HESITATE WHEN BEING SHIFTED INTO PARK AND WOULD ON OCCASION ATTEMPT TO SURGE FORWARD WHEN THE VEHICLE WAS STOPPED WHILE IN DRIVE. THE PROBLEMS RECENTLY BECAME WORSE AFTER ONLY 44K MILES AND BEGAN TO IMPACT THE DRIVING PERFORMANCE OF THE VEHICLE. THE SHIFTING OF THE AUTOMATIC TRANSMISSION WHILE IN DRIVE WOULD SOMETIMES HESITATE AND HAD BECOME UNPREDICTABLE. THE VEHICLE WAS TAKEN TO AN AAMCO DEALER AND UPON INSPECTION OF THE TRANSMISSION FOUND THAT THE CENTER SUPPORT HAD STRIPPED AND THAT THE BROKEN TEETH WERE BEING CIRCULATED THROUGHOUT THE TRANSMISSION. WHEN THE BROKEN PIECES CAME IN CONTACT WITH THE OTHER GEARS IT WOULD CAUSE THEM TO HANG AND CREATE A PRESSURE LOSS. THE SERVICE REPAIR TECHNICIAN STATED THAT THIS FAILURE WAS MOST LIKELY DUE TO THE PART BEING IMPROPERLY CAST DURING MANUFACTURING. THE FAILURE OF THIS PART AND THE COLLATERAL DAMAGE CAUSED BY THE CIRCULATION OF THE BROKEN TEETH IN THE TRANSMISSION REQUIRED A PARTIAL REBUILD OF THE TRANSMISSION. TRANSMISSION TYPE: 5R55E PRODUCTION DATE: 02-98. *AK

ONLY 55,000 MILES OF HIGHWAY USAGE NO HAULING/OFF ROAD AXLE AND BEARINGS MUST BE REPLACED. DT

PROBLEM 1: TRANSMISSION CLUNKS WHEN STARTING OUT FROM STOP, OR WHEN SLOWING DOWN. WHILE THIS IS A PROBLEM THAT DOES NOT DEVELOP OVERNIGHT,RATHER MANIFESTS ITSELF OVER A PEROID OF TIME, WHEN I REPORTED IT TO THE DEALER, THE MILEAGE WAS PAST WARRANTY BUT THE TIME( 3 YEARS ) WAS NOT. MY COMPLAINT IS THAT THIS INVOLVED A PART THAT FORD KNOWS TO BE DEFECTIVE IN DESIGN. FORD HAS SINCE REDESIGNED THE PART, BUT WILL NOT REPLACE THE ORIGINAL BECAUSE IT WAS OUT OF WARRANTY. HOWEVER, THE POORLY DESIGNED PARTS, KNOWN TO BE PROBLEM PLAGUED, WAS INSTALLED AS ORIGINAL EQUIPMENT, WELL UNDER THE WARRANTY-I.E. 0 MILES, 0 MONTHS.PROBLEM 2&3 INVOLVE THE ELECTRICAL SYSTEM-LANE CHANGER HAD BAD CONTACTS ( I COULD HEAR NOISE WHEN ENGAGING ) FROM ALMOST DAY ONE, BUT FINALLY FAILED COMPLETLY AFTER WARRANTY. IN ADDITION THE DOOR AJAR INDICATOR HAS COME ON IN WET CONDITIONS SINCE LESS THAN 6 MONTHS OLD. THE DEALER HAS TRIED TO FIX MANY TIMES, OFTEN FAILING TO DUPLICATE, UNTIL I DROVE DIRECTLY TO DEALER WITH DOOR AJAR ON. EVEN THEN THEY HAVE FAILED TO FIX. I HAVE AN APPOINTMENT TO FIX THIS UNDER WARRANTY, BUT THE OTHER PROBLEMS THEY REFUSE TO CORRECT WITHOUT CHARGE OR COMPROMISE. *AK

I WAS DRIVING MY 98 FORD RANGER AT HIWAY SPEED WHEN THE TRANSMISSION CASE AND TRANSFER CASE EXPLODED. IT APPEARED AS THOUGH THE TRANSMISSION HAD LOCKED UP FOR NO REASON AT ALL. WHEN IT LOCKED UP IT SOUNDED JUST LIKE A TIRE HAD BLOWN OUT. I CALLED THE LOCAL DEALER AND EXPLAINED THE PROBLEM. I TOLD THEM THAT I WAS OUT OF TIME ON MY WARRANTY BUT, I WASN'T OVER ON THE ALLOWED MILAGE. THEY TOLD ME THAT THEY WERE QUITE SURE IF MY TRUCK DIDN'T HAVE OBVIOUS ABUSE THAT FORD WOULD STILL COVER IT UNDER WARRANTY. AFTER THEY DISASSEMBLED MY TRANSMISSION THEY TOLD ME THAT IT LOOKED LIKE I HAD PUT IT IN PARK WHILE GOING DOWN THE HIWAY, WHICH IS TOTALLY RIDICULOUS. THE TRUCK HAS BEEN WELL TAKEN CARE OF. FORD DECIDED NOT TO HELP WITH THE REPAIR BILL BECAUSE OF WHAT THE DEALER HAD TOLD THEM. I GUESS THE BOTTOM LINE IS, IF THE TRANSMISSION HAD COMPLETELY LOCKED UP AT THAT SPEED, INSTEAD OF BLOWING APART, THEY COULD HAVE BEEN SEVERAL INJURIES BECAUSE I WAS DRIVING IN HEAVY TRAFFIC ON A SIX LANE HIWAY. THERE IS NO DOUBT IN MY MIND THAT THIS WAS DUE TO SOME KIND OF PART FAILURE. I WAS JUST DRIVING ON MY WAY TO WORK WHEN IT WENT.*AK

THE CONSUMER STATED THAT WHILE DRIVING THE VEHICLE, FIRST GEAR IS AT LEAST 30% TO FAST, AND 80% TO FAST ON REVERSE GEAR AND IT IS IMPOSSIBLE TO GO BACK. *YH

ON 2-14-02 ODOMETER READ 54250--------ON 3-15-02 ODOMETER READ 4,862. *AK

PURCHASED TRUCK USED WITH 18,000 MILES. I IMMEDIATELY STARTED FEELING A BUMPING FROM THE DRIVETRAIN UPON ACCELERATION. DEALER REPLACED DRIVESHAFT UNDER WARRANTY. BY THE TIME THE TRUCK REACHED 40,000 MILES I STARTED TO FEEL IT AGAIN. I HAVE BEEN DRIVING IT THAT WAY SINCE AND IT NOW HAS 55,000 MILES ON IT. THE DEALERS WILL NOT FIX IT AGAIN AS IT IS OUT OF WARRANTY AND IT IS A COSTLY REPAIR. I HAVE TALKED WITH OTHERS THAT HAVE THE SAME PROBLEM AND CAN NOT UNDERSTAND WHY THERE IS NO RECALL FOR THIS PROBLEM. MR

REAR AXEL BROKE. *AK

COMPLAINTS OF VIBRATIONS IN FRONT END BEGAN 9-98. THIS TRANAMISSION WAS SERVICED AT 16321. COMPLAINTS OF THE SAME VIBRATION CONTINUED AND WAS NEVER ELIMINATED. AT ABOUT 50300 THE VIBRATION BE CAME MORE VIOLENT AND CAUSED THE TRANSMISSION SEALS TO LEAK. THE THE RESULTS WAS A COMPLETE BREAK DOWN AT HIGHWAY SPEEDS.

WHILE TRAVELING APPROXIMATELY 65 TO 70 MPH VEHICLE JUMPED INTO 4-WHEEL DRIVE UNEXPECTEDLY. NO DETERMINATION HAS BEEN MADE AS TO THE CAUSE OF THIS PROBLEM. PLEASE PROVIDE ANY ADDITIONAL INFORMATION / ATTACHMENTS.*AK

MY TRUCK WAS JUST 3 MONTHS NOW OUT OF WARRANTY.I WENT TO START IT TO GO TO WORK AND IT WOULD NOT STAY RUNNING:JUST WOULD NOT.I CALLED GORDIE BOUCHER SERVICE AND GOT AN APPOINTMENT TO HAVE IT CHECKED OUT.I WAS AFRAID TO DRIVE IT OUT THERE,SO I HAD MY HUSBAND DO THAT AND HIS FATHER FOLLOWED IN HIS VEHICLE. MY HUSBAND SAID HE HAD A HECK OF A TIME.TRUCK KEPT KILLING AND WOULDN'T STAY RUNNING.I TOLD HIM TO GO IN THE MORNING SO AS NOT TO GET CAUGHT IN HEAVY TRAFFIC AND STALL OUT AND CAUSE AN ACCIDENT!BOTTOM LINE:NEEDED MASS AIR FLOW SENSOR:COST:$360.00.I BELIEVE THIS TO BE A MANUFACTURER DEFECT REGARDLESS OF BEING ONLY 3 MONTHS OUT OF WARRANTY.I BELIEVE THIS PART SHOULD LAST LONGER THAN 3 YEARS,3 MONTHS AND I WANT TO BE REIMBURSED BY FORD FOR THE $360.00 I HAD TO PAY. I COULD HAVE HAD AN ACCIDENT HAD THAT HAPPENED ON MY GOING TO WORK OR GETTING OFF WORK OR MY HUSBAND ON HIS WAY TO TAKE IT TO BE REPAIRED!*AK

IN THIS VEHICLE DRIVESHAFT DOES NOT FIT ON THE TRANSMISSION FAR ENOUGH WHICH CAUSES IT TO FIBRATE OUT OF BALANCE AND KNOCKS THE OIL SEAL OUT OF THE TRANSMISSION. IS THIS A COMMON PROBLEM WITH FORD?*AK

INTERMITTENTLY TRANSMISSION LOCKS UP WHEN COMING OUT TO A STOP OR FROM REVERSE TO DRIVE. DEALER HAS INSPECTED VEHICLE, AND COULD NOT DUPLICATE OR CORRECT THE PROBLEM. *AK

TRANSMISSION IS EXPERIENCING A CLUNKING NOISE WHENEVER ACCELERATOR PEDAL IS APPLIED FROM A STOP POSITION. DEALER WAS NOTIFIED, AND INFORMED CONSUMER THAT VEHICLE WAS OUT OF ITS WARRANTY, AND NOT COVERED UNDER A RECALL. *AK THE DRIVESHAFT HAS BEEN REDESIGNED AND DEALER STATED CONSUMER SHOULD HAVE HIS REPLACED WITH THE NEW DESIGN, RECALL 99V204. *SLC

THE TRANSMISSION IS BEGINNING TO FAIL ALTHOUGH IT HAS BEEN PROPERLY MAINTAINED. NLM

TRANI 3RD/4TH GEARS FAILED. REQUIRED REBUILT (WARRANTY JUST EXPIRED). *AK

STRONG ODOR OF GEAR OIL WAS FOUND COATING SOME OF THE EXHAUST SYSTEM AND MUCH OF THE UNDERSIDE OF THE TRUCK FLOOR AND OTHER COMPONENTS IN THE AREA OF THE DIFFERENTIAL. PONTENTIAL OF FIRE OR AN ACCIDENT RESULTING FROM SEIZURE OF THE DIFFERENTIAL (FROM LACK OF OIL ) IS FEARED.

ON TAKE OFF AND STOPPING THERE IS A JURKING IN THE VECHICLE UPON TAKING IT TO A FORD DEALER NEAR ME ( JEFFERS FORD IN NEW LEXINGTON OHIO) FIRST TIME IT WAS IN THEY TOLD ME THEY FIXED IT . ON THE SECOND TIME THE HEAD MAINTANCE MAN TOLD ME HE CALLED FORD AND THEY WAS AWARE OF A PROBLEM WITH THE DRIVE SHAFTS BEING BAD (TO LONG ) IS WHAT I THINK HE SAID FROM 1997-2000 FORD RANGERS .SO THEN HE WANTED TO CHARGE ME TO INSTALL A NEW ONE AT MY COST.AT WHICH HE DID SAY MY WARRENTY WAS OVER MILES SO IT WAS EXPIRED BUT IT WASNT AT THE FIRST TIME I HAD IT IN TO THEM WHICH THEY SAID THEY FIXED. I JUST HOPE NOT TO MANY MORE PEOPLE HAVE THIS EXPERANCE AND HAVE TO PAY FOR IT OUT OF THERE POCKETS ..ISNT THIS SOMETHING THAT NEEDS TO BE RECALLED THEY ARE AWARE OF THE PROBLEM?OH I DID ASK THE MAINTANCE IF IT WAS SAFE TO DRIVE HE RESPONDED THEY (FORD MOTOR CO.) DIDNT SAY. THAT MADE ME FEEL REAL GOOD AND SAFE OUT ON THE ROAD ..THANK YOU . EDWIN W HALSEY

THE TRANSMISION TORQUE CONVERTER SEEMS TO WHINE FROM APROX. 2,500 RPM UNTIL GEAR SHIFT WHEN ACCELERATING. WHEN OVERDRIVE IS DISENGAGED ABOVE 50MPH THE TRANSMISION SLAMS. THE WHEEL LUG NUTS WERE NOT TORQUED CORRECTLY UPON DELIVERY OF VEHICLE RESULTING IN 1 ELONGATED RIM. AIR CONDITIONING HAS BEEN RETURNED TO DEALER 3 TIMES. TOLD NOTHING WAS WRONG WITH THE SYSTEM THAT IT WAS WITHIN "FORD" SPECS, YET MIRACULOUSLY IT IS COLD AGAIN FOR APPROX 1-2 MONTHS.