9 complaints reported

2003 Hyundai Sonata Fuel System

Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.

Reports
9
Crashes
0
Fires
1
Injuries
0

Complaint Timeline

Chronological view of owner reports

Mar 2018 Fire

TL* THE CONTACT OWNS A 2003 HYUNDAI SONATA. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 10 MPH, THERE WAS SMOKE EMITTING FROM THE FRONT OF THE VEHICLE. IN ADDITION, THERE WAS AN ABNORMAL ODOR OF FUEL INSIDE THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE FAILURE COULD NOT BE DETERMINED. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 04V178000 (FUEL SYSTEM, GASOLINE). A LOCAL DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 180,000. *TT *TR

Type: Vehicle, Vehicle: 2003 HYUNDAI SONATA, Manufacturer: Hyundai Motor America
Incident: Mar 2018
Sep 2013

I WAS INFORMED THIS MODEL HAS A SAFETY VALVE IN THE GAS FILLER NECK THAT WILL PREVENT THE GAS FROM LEAKING OUT SHOULD THE VEHICLE OVERTURN. MY VALVE MUST BE STUCK IN THE PARTIALLY OPEN POSITION SINCE I CAN ONLY FILL THE GAS TANK EVERY ONE-THIRD OF A GALLON BEFORE THE GAS DISPENSER SHUTS OFF. THEN I HAVE TO WAIT 10 SECONDS FOR IT TO SEEP INTO THE TANK BEFORE I CAN CONTINUE TO PUMP. FILLING MY 17 GAL TANK TAKES ABOUT 10-12 MINUTES WITH MOST OF THE TIME JUST WAITING FOR THE GAS TO SEEP INTO THE TANK. HYUNDAI WANTS OVER $600 TO REPAIR. UNACCEPTABLE SINCE IT APPEARS TO BE A DESIGN FLAW. *TR

Type: Vehicle, Vehicle: 2003 HYUNDAI SONATA, Manufacturer: Hyundai Motor America
Incident: Sep 2011
Dec 2011

TL* THE CONTACT OWNS A 2003 HYUNDAI SONATA. THE CONTACT STATED THAT WHEN ATTEMPTING TO REFUEL THE VEHICLE, GASOLINE WOULD SPEW BACK OUT FROM THE FILER NECK AND ONTO THE GROUND. SHE WAS ABLE TO FUEL SMALL AMOUNTS AT A GIVEN TIME HOWEVER, IT WOULD TAKE MORE THAN THIRTY MINUTES TO FILL THE FUEL TANK TO CAPACITY. THE VEHICLE WAS TAKEN TO THE DEALER IN 2005 WHERE THEY PERFORMED REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER: 04V178000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY) HOWEVER, THE FAILURE PERSISTED. THE MANUFACTURER WAS ADVISED OF THE FAILURE AND INFORMED THE CONTACT TO TAKE THE VEHICLE TO THE LOCAL DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT FURTHER REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 160,000.

Type: Vehicle, Vehicle: 2003 HYUNDAI SONATA, Manufacturer: Hyundai Motor America
Incident: Jan 2011
Nov 2011

WHEN TRYING TO FUEL VEHICLE THE NOZZLE WILL CLICK OFF AT 1 OR 2 GALLONS. I HAVE TO REPEATEDLY TAKE THE NOZZLE OUT AND KEEP TRYING TO REFUEL. THE VEHICLE WAS TAKEN TO THE DEALER IN WHICH THEY DROPPED THE GAS TANK AND DID SOMETHING. I PICKED THE VEHICLE UP AND WENT TO REFUEL AND THE SAME PROBLEM STILL EXIST. JUST OUT OF MONEY. I SEE THIS IS AN ON-GOING PROBLEM WITH THIS VEHICLE. THERE SHOULD BE A RECALL. *TR

Type: Vehicle, Vehicle: 2003 HYUNDAI SONATA, Manufacturer: Hyundai Motor America
Incident: May 2010
Aug 2011

FUELING PROBLEMS. ON NEAR EMPTY FUEL TANK THE FUELING HOSE WILL AUTO SHUT OFF AFTER 1 TO 2 GALLONS. I HAVE TO REPEAT START THE FUELING AND IT AUTOMATICALLY SHUTS OFF AFTER ENTERING A GALLON OR TWO. HAVE TO GAUGE WHEN TANK IS NEAR FULL WHICH CAN CAUSE A FUEL SPILL IF OVERESTIMATING AND NOT BEING FILL IF UNDERESTIMATING. IT SEEMS TO HAPPEN AT PUMPS THAT HAVE THE NEWER NOZZLE. THIS IS THE FIRST SUMMER FOR THIS PROBLEM AND IT MAY BE CAUSED BY THE HEAT WITH THE NEWER NOZZLES..

Type: Vehicle, Vehicle: 2003 HYUNDAI SONATA, Manufacturer: Hyundai Motor America
Incident: Aug 2011
Jul 2011

TL* THE CONTACT OWNS A 2003 HYUNDAI SONATA. THE CONTACT STATED THAT WHILE REFUELING, FUEL WOULD SPILL OUT FROM THE FILLER NECK. THE FAILURE WOULD OCCUR EVEN IF THE FUEL TANK WAS COMPLETELY EMPTY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE FUEL LINES WERE TOO SMALL TO ALLOW THE FUEL TO ENTER THE FUEL TANK. AS A RESULT, THE FUEL SYSTEM WOULD NEED TO BE REBUILT. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 92,000 AND THE CURRENT MILEAGE WAS 94,000.

Type: Vehicle, Vehicle: 2003 HYUNDAI SONATA, Manufacturer: Hyundai Motor America
Incident: Jan 2011
Dec 2009

I OWN A 2003 SONATA THE ENGINE LIGHT CAME ON, I HAVE AN EMISSION LEAK THE MACHINE SAYS. I NEED HELP HAS THIS HAPPENED TO ANY ONE ELSE. ALSO MY GAS PROBLEMS, WHEN PUTTING GAS IN MY CAR THE GAS CAP CLICKS AS IF THE TANK WAS FULL WHEN TALKING TO LOCAL DEALER ALL THEY WANT TO DO IS QUOTE PRICES!!!!!!!!! NO EXPLANATION OF WHY THESE THING ARE HAPPENING. *TR

Type: Vehicle, Vehicle: 2003 HYUNDAI SONATA, Manufacturer: Hyundai Motor America
Incident: Nov 2009
Sep 2004

THE CONSUMER BELIEVES HE RECEIVED POOR SERVICE FROM THE DEALER WHILE HAVING RECALL REPAIRS DONE BECAUSE THE DEALER DIDN'T PROVIDE HIM WITH A LOANER VEHICLE. *NM RECALL# 04V178000. *SC

Type: Vehicle, Vehicle: 2003 HYUNDAI SONATA, Manufacturer: Hyundai Motor America
Incident: Jan 2004
Jul 2004

CONSUMER'S VEHICLE EXPERIENCED FUEL SPILLAGE AS DESCRIBED IN THE FUEL TANK ASSEMBLY VALVE/FMVSS301 RECALL 04V178000. BUT THIS OCCURRED NOT IN A ROLL OVER SITUATION, BUT WHEN FILLING THE FUEL TANK WITH FUEL AT THE GAS STATION.*AK

Type: Vehicle, Vehicle: 2003 HYUNDAI SONATA, Manufacturer: Hyundai Motor America
Incident: Dec 2003

Trend Over Time

Complaints by year

Quick Summary

The 2003 Hyundai Sonata has 9 Fuel System complaints on file. Review the timeline above for detailed owner experiences.