2003 Mercedes-Benz C-Class Engine
Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.
Complaint Timeline
Chronological view of owner reports
HARMONIC BALANCER /CRANK PULLEY WOBBLING VERY BAD . AFRAID IT WILL COME APART AND CAUSE CATASTROPHIC DAMAGE WHILE MY KIDS ARE DRIVING. MERCEDES COVERED THIS PART UNDER SAME ENGINE FAMILY BUT ONLY FROM MODEL YEARS 1998-2001. WOULD LIKE THEM TO TAKE RESPONSIBILITY FOR THE SAME FAULTY PART AS THE OTHERS.
TL* THE CONTACT OWNS A 2003 MERCEDES BENZ C230. THE CONTACT STATED THAT THE CHECK ENGINE WARNING LIGHT ILLUMINATED AND THE VEHICLE STALLED WITHOUT WARNING. THE FAILURE OCCURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS TAKEN TO THE DEALER, WHO REPAIRED THE ENGINE WIRING HARNESS AND THE ENGINE CAM SHAFT ADJUSTMENT SOLENOID, BUT THE FAILURE RECURRED. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 75 MPH, THE VEHICLE STALLED. THE VEHICLE WAS ABLE TO RESTART. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE.
I WAS DRIVING THE VEHICLE HOME FROM WORK AND HEADING UPHILL. MY AUTOMATIC AIR CONDITIONING CLICKED OFF, AND THEN I NOTICED A STRONG CHEMICAL SMELL. SMOKE CAME OUT FROM UNDER MY HOOD. THERE WAS NO SAFE PLACE TO PULL OVER, SO I DROVE ANOTHER 1/4 MILE UNTIL I CRESTED THE HILL AND CAME TO A DIP. I NOTICED FLAMES COMING TOWARD ME FROM BETWEEN THE DRIVER DOOR AND THE DASH. I IMMEDIATELY PULLED MY CAR OVER AND PUT IT IN PARK, GRABBED MY STUFF AND GOT OUT. THE CAR COMPLETELY BURNED UP. I GET MY CAR REGULARLY MAINTENANCED BY THE DEALER, AND IT SAID I HAD 1800 OR 1900 MILES UNTIL MY NEXT SERVICE. *TR
DEC 2013, WITH "OUR NEW" 2003 MB C240 TRAVELING 55MPH ON CRUISE, I ACCELERATED, "POOF". MY BROTHER DRIVING BEHIND US DISAPPEARED IN A CLOUD OF WHITE SMOKE FROM MY EXHAUST. HE HAD TO PULL OVER, HE COULD NOT SEE THE ROAD. THE "CLOUD OF SMOKE" APPEARS EVERY TIME I USE THE CC OR MAINTAIN A CONSTANT SPEED FOR ANY LENGTH OF TIME. ON A RECENT TRIP OF 2000 MILES, IT CONSUMED 7 QTS OF OIL. WITH ONLY 75K MILES, ITS HARDLY BROKEN IN. THE PROBLEM IS "SLUDGE" BUILT UP INSIDE THE ENGINE BECAUSE OF A "POOR" ENGINE DESIGN. THERE IS/WAS AN "ACTIVE CLASS ACTION SETTLEMENT": IN 2003, BY "O'KEEFE", TO REPAIR/REPLACE ALL 1998-2001 MB MOTORS WITH THIS SLUDGE BUILD UP. DAIMLER CHRYSLER "DID NOT" FIX THE DEFECTS IN THE ENGINE DESIGN, THEY SIMPLY SHIFTED THE "PROBLEM" TO THE OWNERS BY TELLING THEM WHICH BRAND OF OIL TO USE. IF YOU "GOOGLE" MERCEDES WITH "SLUDGE/CONSUMPTION" OR SMOKING, YOU WILL FIND SCORES OF MB VEHICLES NEWER THAN 2001 THAT STILL EXHIBIT THESE SAME SMOKING/ SLUDGE PROBLEMS EVEN THOUGH THEY HAVE COMPLIED WITH ALL OF THE NEW MB MAINTENANCE REQUIREMENTS. SO THE PROBLEM WAS NEVER "FIXED". IT SHOULD HAVE BEEN EXPANDED! THE PROBLEM STEMS FROM THE SLUDGE BUILT UP IN THE MOTOR (INSIDE VALVE COVERS AND OIL DRAIN GALLERY'S). IT DOES NOT ALLOW OIL PUMPED UP TO LUBRICATE THE ROCKERS/ CAMS TO RETURN BACK DOWN TO THE "SUMP". THIS "EXCESS/TRAPPED" OIL HAS NO WHERE TO GO, IT SLOWLY SEEPS INTO THE INTAKE MANIFOLD WHERE IT COLLECTS, WHEN THE VACUUM IS RIGHT, GETS SUCKED INTO INTAKE RUNNERS, SENT TO THE COMBUSTION CHAMBERS, IGNITED AND EXPELLED AS EXHAUST, OVERWHELMING THE CATALYTIC CONVERTERS. THERE ARE 2 PROBLEMS: 1) RIDICULOUS AMOUNTS OF UNWANTED ILLEGAL/EMISSIONS 2) THE IMMEDIATE "PERIL" OF ANYONE TRAVELING BEHIND YOU BEING INSTANTLY "BLINDED" AT HIGHWAY SPEEDS ALL MB VEHICLES WITH SIMILAR MOTORS SHOULD BE IMMEDIATELY TESTED & REPAIRED! *TR
TL* THE CONTACT OWNS A 2003 MERCEDES BENZ C230. THE CONTACT STATED THAT THERE WAS AN EXCESS OF SMOKE COMING FROM THE TAIL PIPE, BLINDING THE CONTACTS VIEW OF VEHICLE FOLLOWING. THE VEHICLE THEN BEGAN TO LOSE POWER ABNORMALLY AND WAS MOVED FROM THE ROADWAY WHERE IT WAS TOWED TO THE DEALER. THE DEALER ADVISED THAT AN ENGINE VALVE HAD MELTED INTO TWO PIECES AND A PIECE OF THE VALVE WAS FOUND IN THE MANIFOLD. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE AND CURRENT MILEAGES WERE 90,000.
TL* THE CONTACT OWNS A 2003 MERCEDES BENZ C240. THE CONTACT STATED THE COOLANT WAS LEAKING FROM THE RADIATOR INTO THE TRANSMISSION. THE DEALER WAS CONTACTED AND INFORMED HER THAT SHE HAD TO FLUSH THE RADIATOR AND THE TRANSMISSION OR REPLACE THE TORQUE CONVERTER. IF THE FAILURE WAS NOT REPAIRED BY FLUSHING THE SYSTEM, THE TRANSMISSION WOULD NEED TO BE REPLACED FOR OVER $2,000 AT THE CONTACTS EXPENSE. THERE WEE NO RECALLS OR WARRANTIES RELATED TO HER VEHICLE. THE MANUFACTURER WAS CONTACTED BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 70,000. UPDATED 08/31/11 *BF THE CONSUMER HAS TRADED THE VEHICLE. UPDATED 09/07/11.*JB
I HAVE 2003 MERCEDES BENZ C230. WHENEVER I WOULD START THE VEHICLE IT WOULD GIVE ME JERK OR MAKE NOISE AND FINALLY JUST BEFORE TAKING IT TO A DEALER IT STALLED. I HAD IT TOWED. THE VEHICLE WAS TAKEN TO A LOCAL SHOP, WHICH SUGGESTED THAT THE PROBLEM IS MUCH LARGER AND NEEDS THE ATTENTION OF THE MANUFACTURER AND HENCE TO TAKEN TO THE DEALER. IT WAS DIAGNOSED AS THE TIMING CHAIN WAS DEFECTIVE AND THE LOCAL SHOP OWNER SAID THIS WAS A COMMON PROBLEM WITH THIS VEHICLE AND A SERIOUS PROBLEM WITH MAJOR COST TO FIX. THE MANUFACTURER WAS CONTACTED WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE IS NOT REPAIRED AS THE COST OF FIX IS AS LARGE AS THE CARS CURRENT VALUE. THE FAILURE AND CURRENT MILEAGE IS 68,000. *TR
TL* THE CONTACT OWNS A 2003 MERCEDES BENZ C230. THE CONTACT STATED THAT WHENEVER SHE WOULD START THE VEHICLE, IT WOULD JERK VIOLENTLY. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP WHERE IT WAS DIAGNOSED THAT THE CAM SHAFT SENSOR WAS LEAKING AND THE TIMING CHAIN WAS DEFECTIVE. THE MANUFACTURER WAS CONTACTED WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 92,000.
LEAK ON THE ANTIFREEZE COOLANT TANK WHERE THE THIN HOSE CONNECTS TO THE COOLANT TANK ON TOP, THE STEEL TUBE THAT IS MOLDED INTO THE PLASTIC SLIPPED OUT AND THE PLASTIC PART CRACKED CREATING A LEAK. THE ANTIFREEZE MAY LEAK AND ACCUMULATE UNDER THE CAR, IT CAN DAMAGE THE ENGINE, ALSO IT CAN LEAK WHILE DRIVING CAUSING HAZARDOUS / SLIPPERY CONDITIONS, ALSO CHILDREN OR PETS / ANIMALS MAY DRINK THE LEAKED ANTIFREEZE. THIS IS DANGEROUS. *TR
C230K COUPE AT 73,000 MILES WITH SUDDEN VALVE GUIDES WORN BAD CYLINDER,COMPRESSION LOSS RECENTLY IN APRIL I WAS CALLED INTO MBZ FOR A RECALL ON A VACUUM HOSE, HERE I AM A FEW MONTHS LATER AND I'M DRIVING AND MY CAR STARTS SHAKING ,IDLING STRANGE AND THEN I TAKE IT TO A MECHANIC AND HE FIGURED IT AT FIRST GLANCE IT MAY BE WORN VALVE GASKET SEALS AND I SAID OK LET'S CHANGE THEM AND PUT IN NEW PLUGS TOO...THEN HE CHECKS THE COMPRESSION AND DISCOVERS THAT IT IS HALF OF WHAT IT SHOULD BE, WHAT? WHY SHOULD THE CYLINDER HEADS BE WORN AND NEED TO BE REPLACED FOR NEARLY $3000, ...THIS SEEMS TO BE HAPPENING TOO MANY OWNERS OF THIS MODEL ON HERE AND MBZFORUMS FOR THIS 2003-2005 YEARS. LOSS OF COMPRESSION IN ONE OR MORE CYLINDERS. THIS SHOULD BE RECOGNIZED BY MBZ AS A DEFECT AND SINCE WHEN DO THESE ENGINES FAIL AT 50,000OR EVEN 80,000? I FEEL THIS SHOULD BE PAID FOR BY THEM, THIS IS RIDICULOUS AND SHOULD NOT BE HAPPENING AT THIS MILEAGE!! DEFECT,FLAW IN DESIGN...THEY NEED TO STEP UP AND ADMIT IT AT MERCEDES HEADQUARTERS. PLEASE HELP US OWNERS , THEY ARE GETTING AWAY WITH THIS, MENTIONING VACUUM HOSE RECALLS ON THIS 2003 YEAR BUT SOME DEALERS HAVE RECOGNIZED THAT THESE ENGINES ARE DEFECTIVE AND A RECALL NEEDS TO BE DONE ON THESE VALVE GUIDES/CYLINDER HEADS. WHY IS IT THAT THERE IS AN INCONSISTENCY ON HOW THIS PROBLEM IS RECOGNIZED BY THE DEALER AND HANDLED. SOME ON THE FORUMS HAVE SAID THAT THE DEALER SCREWED THEM IF THE 50,000 WARRANTY IS OVER AND OTHERS HAVE HAD THE PARTS ONLY PAID FOR BY THE DEALER AND OTHERS HAVE HAD THE WHOLE THING PAID!! TOO MANY OF THESE C230K ENGINE CYLINDERS/VALVE GUIDES ARE GOING BAD, THEY ARE DEFECTIVE AND MBZ SHOULD BE CORRECTING THIS. I SHOULD NOT PAY $3000 TO REBUILD ENGINE THAT HAS BEEN MAINTAINED ON SCHEDULE AND FOR A CAR THAT IS AT ONLY 73,000 MILES THANKS *TR
TL*THE CONTACT OWNS A 2003 MERCEDES BENZ C230. WHEN THE VEHICLE WAS STARTED, IT SHOOK UNCONTROLLABLY AND THE CHECK ENGINE INDICATOR ILLUMINATED. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT THE ENGINE OIL WAS LEAKING AND DAMAGED THE WIRING HARNESS AND OXYGEN SENSOR. THE REPAIR WOULD COST $2,000. THE MANUFACTURER STATED THAT THE VEHICLE WAS OUT OF WARRANTY; THEREFORE, THEY WERE NOT RESPONSIBLE FOR THE REPAIR. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 40,000.
ENGINE HARNESS AND CAMSHAFT SOLENOIDS CONTAMINATED DUE TO LEAKING OIL WHICH SUBSEQUENTLY REQUIRED REPLACEMENT OF O2 SENSORS. *TR
CHECK ENGINE LIGHT CAME ON. I TOOK IT TO THE DEALER AND THEY TOLD ME THAT THE O2 SENSOR NEEDS TO BE REPLACED, AND THE ENGINE HARNESS NEEDS TO BE REPLACED. THIS IS BECAUSE THE CAM SENSOR LEAKED AND PUSHED OIL INSIDE THE HARNESS AND NOW THERE IS OIL FLOWING IN THE HARNESS. THIS MEANS EVERYWHERE THERE IS A CONTACT OF THE HARNESS THERE IS A POSSIBILITY THAT THERE IS OIL ON IT. THIS SEEMS TO HAVE BECOME A COMMON ISSUE NOW AND MERCEDES IS IGNORING IT. I HAVE NOTICED THAT I AM GETTING BAD MILEAGE BECAUSE OF THE BAD O2 SENSOR. THE IRONY IS THAT THE DEALER WILL FIX IT WITH THE SAME EXACT PART NUMBER ONLY TO HAVE IT LEAK AGAIN IN 4 YEARS. *TR
THE CHECK ENGINE LIGHT GOES ON, THE NEXT DAY I GO TO INDEPENDENT MERCEDES SHOP. THEY TELL ME MY O2 SENSORS ARE BAD. THE REASON THAT THEY ARE BAD BECAUSE OF THE CAM SENSOR AT THE TOP END OF THE MOTOR WAS LEAKING. THE WHOLE TIME IT WAS LEAKING I DIDN'T EVEN KNOW. THEN THE BAD NEW EVERYTHING HAS BEEN COATED IN OIL SUCH AS O2 SENSORS THAT IS IT GIVES OUT THE CHECK ENGINE LIGHT. THE ENGINE HARNESS IS ALSO COATED IN OIL. *TR
CAMSHAFT MAGNET LEAKING PUSHING OIL THROUGH ENGINE HARNESS" HARNESS, ECU, O2 SENSORS NEEDS TO BE REPLACED. $3,700. *TR
THIS HAPPENED IN MY 2003 C320 AT 54,000 MILES. I INITIALLY NOTICED A LIGHT RUBBING OR GRINDING WHILE ACCELERATING, WITH LIGHT VIBRATION. AT THE DEALERSHIP I WAS TOLD I WOULD NEED A NEW TORQUE CONVERTER, NEW RADIATOR, AND A FLUID FLUSH. THE RADIATOR FLUID WAS MIXING WITH THE TRANSMISSION FLUID. AFTER THOSE REPAIRS, MY C320 WAS STILL SHIFTING HARD AND THE GRINDING NOISE WAS STILL THERE. IT TURNS OUT THE TRANSMISSION WAS RUINED AS WELL. TWO REPLACEMENT TRANSMISSIONS WERE NEEDED UNTIL IT WAS READY TO BE PICKED UP. I'VE BEEN TOLD THAT THE MIXED FLUIDS ARE NOT UNCOMMON IN THIS MODEL AND YET MBUSA HAS MADE VERY LITTLE EFFORT TO ANSWER MY QUESTIONS. *TR
THE 2003 MERCERDES BENZ 300C ENGINE SUDDENLY CAUGHT ON FIRE WHILE DRIVING IT TO WORK. THE CAR STALLED, FLAMES SHOOT OUT THE FRONT HOOD, THE CAR WOULD NOT RESTART, SO I COASTED TO THE FIRM. I OPENED THE HOOD TO SEE BLUE FLAMES SHOOPT 20 FEET IN THE AIR. A PASSERBY TRIED TO PUT OUT THE FIRWE UNSUCESSFULLY WITH A FIRE EXTIQUISHER. THE FLAMES GOT HOTTER AND SHOT 60 FEET IN THE AIR, AND POLICE AND FIRE DEPARTMENT RESPONDED AND WERE FINALLY ABLE TO PUT OUT THE FIRE . THE ENGINE BLOCK MELTED DOWN ,AND THERE WAS A LARGE HOLE BURNT INTO THE PASENGER SPACE. THE CAR WAS TOTALED. I WROTE MERCEDES BENZ, AND THEY WERE BEING NONRESPONSIVE. I HAVE PHOTOS OF THE MELTED ENGINE BLOCK AND THE LARGE HOLE BURNED INTO THE PASENGER SPACE THROUGH THE ENGINE FIREWALL. *AK
2003 MERCEDES C230- PURCHASED NEW- BOUGHT EXTENDED WARRANTY. HAVE FOLLOWED MAINTENANCE PROGRAM RELIGIOUSLY. LAST B SERVICE WAS DEC 4TH-$900.00 ON DEC 27- CAR COMPLETELY DIED & SMOKE COMING OUT THE BACK- COOLANT LIGHT ON. TOWED TO CLOSEST DEALER- THEY CAN'T TELL ME WHY IT HAPPENED BUT- THE SPARK PLUGS SOAKED W/COOLANT, #2 PLUG SMASHED ON TOP, #2 CYLINDER INTAKE VALVE BENT & BROKEN. #2 &4 PISTONS DAMAGED. EVEN THOUGH EXTENDED WARRANTY IS UP- MERCEDES WILL NOT STAND BEHIND THE CAR- SAY CAN NOT PIN POINT A MFG DEFECT EVEN THOUGH THIS RARELY HAPPENS EVEN WITH HIGH MILES- MERCEDES BENZ USUALLY CAN GET WELL OVER 200,000 MILES. NOW COST IS $8,000 TO PUT IN REBUILT MOTOR OR $11,000 TO REPAIR DAMAGED ONE- SOMETHING HAD TO CAUSE THIS- THERE WERE POSTS ON YOUR SITE FROM 2003 REGARDING ENGINE & COOLING ISSUES BUT COULD NOT FIND MORE DETAILED INFO- NHTSA ITEM# 10002965- DO YOU HAVE MORE INFO OR GIVE ME ADVICE? *JB
DT*: THE CONTACT STATED THAT WHILE DRIVING AT 55 MPH, THERE WERE EXHAUST FUMES ENTERING THE CAB OF THE VEHICLE FROM AN UNKNOWN AREA. THE FUMES CAUSED THE CONTACT TO DEVELOP HEADACHES. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHERE THE DEALER WAS UNABLE TO DETERMINE THE PROBLEM.
NEW CAR DIED IN MIDDLE OF THE ROAD. VEHICLE STALLED WHEN COMING TO A STOP. *BF THE CONSUMER BELIEVES THE VEHICLE CONTINUED TO STALL DIE TO FAULTY ENGINEERING OF THE VACUUM AND COMPRESSION SYSTEMS. THE VEHICLE HAS BEEN TAKEN TO THE DEALER FIVE TIMES FOR THIS PROBLEM BUT NO MATTER HOW MANY TIMES THE PARTS WERE REPLACED THE VEHICLE CONTINUES TO STALL. THE DEALER REPLACED BROKEN VACUUM HOSE, BRAKE BOOSTER HOSE AND OXYGEN SENSOR. *NM
THIS IS A NEW MERCEDES-BENZ C230 COMPRESSOR ENGINE WITH ONE THOUSAND MILES. LAST MONTH A SULFUR SMELL EMITTED FROM THE EXHAUST WHILE WARMING. I WAS TOLD THIS IS NORMAL. THREE TIMES THIS WEEK ON IGNITION THE CAR SHOOK VIOLENTLY AND WOULD NOT STOP UNTIL THE ENGINE WAS TURNED OFF. THE CAR IS DRIVABLE AND I HAVE RETURNED IT TO THE DEALER. THEY ARE ATTEMPTING TO FIX IT. *JB
Trend Over Time
Complaints by year
Other Issues
Common problems reported
Quick Summary
The 2003 Mercedes-Benz C-Class has 21 Engine complaints on file. Review the timeline above for detailed owner experiences.