2000 Toyota 4Runner SUSPENSION,STRUCTURE

I REPORTED A SERIOUS SAFETY ISSUE SEVERAL YEARS AGO WITH A DEFECTIVE FRAME WELD ON MY 2000 TOYOTA 4RUNNER, WHICH CAUSED MY REAR DIFFERENTIAL SUPPORT TO SEPARATE FROM THE FRAME WHILE DRIVING AT 55-60 MPH. THIS CAUSED A SEVERE, UNEXPECTED SWAYING OF THE VEHICLE BACK AND FORTH AND ALMOST COMPLETE LOSS OF CONTROL

VEHICLE STARTED HANDLING POORLY. I HAD RECENTLY REPLACED THE REAR SHOCKS AND THOUGHT I NEEDED AN ALIGNMENT DONE. BROUGHT IT TO MY MECHANIC WHO POINTED OUT THAT MY REAR UPPER CONTROL ARM BRAKCET ON THE PASSENGER HAD ROTTED AND BROKEN, CAUSING THE SQUIRRELY HANDLING. SHORTLY AFTER, WHILE DRIVING HOME FROM WORK ON THE HIGHWAY AT ~70MPH, I HEARD A CLUNK AND THE TAIL END OF THE TRUCK STARTED JUMPING/SWERVING. TOOK BACK ROADS HOME AND ASSESSED THE PROBLEM. LO AND BEHOLD MY DRIVER'S SIDE UPPER CONTROL ARM BRACKET ENCOUNTERED THE SAME FATE. ROTTED AND BROKEN. MY VEHICLE'S FIRST OWNER WAS IN MINNESOTA BUT SINCE THEN IT HAS BEEN IN TEXAS WHERE THERE IS NO SALT ON THE ROADS. I'VE DONE WHAT I CAN TO SEAL AND PREVENT FURTHER RUST ON THE FRAME AFTER PURCHASE AND YET THIS STILL HAPPENS? MY TRUCK IS NO LONGER DRIVE-ABLE AS IT'S EXTREMELY UNSAFE TO HAVE MY REAR AXLE DISCONNECTED FROM THE FRAME. SO UNTIL I CAN MANAGE TO 1) FIND SOMEONE WILLING TO WELD MY FRAME 2) PAY FOR SUCH A SERVICE I AM WITHOUT A VEHICLE... I PAID $2000 FOR THIS CAR LESS THAN A YEAR AGO WITH ONLY 170K MILES ON IT.

RUST AND HOLES IN THE FRAME. *TR

TRAVELING ON INTERSTATE AT 65 MPH AND HEARD A "POP." VEHICLE STARTED SWERVING BADLY -- TOTAL LOSS OF CONTROL. REAR END WAGGING HORRIFICALLY NEARLY HITTING CARS IN OTHER LANES. MANAGED TO GET TO SHOULDER BUT COULDNT SEE WHAT WAS WRONG. GOT VEHICLE OFF AT EXIT AND TO GARAGE. WAS TOLD FRAME SNAPPED AND REAR END CONTROL ARM NO LONGER ATTACHED REAR END TO FRAME. FRAME ROT EXTENSIVE. SCARY AS HELL. NO OTHER RUST ON VEHICLE. THOUGHT VEHICLE WOULD FLIP!

TL* THE CONTACT OWNS A 2000 TOYOTA 4RUNNER. THE CONTACT INSPECTED THE VEHICLE AND FOUND THAT THE FRAME WAS CORRODED WITH HOLES. THE CONTACT ALSO FOUND THAT THE REAR CONTROL ARM WAS CORRODED. THE CONTACT WAS UNSURE IF THE VEHICLE COULD BE REPAIRED. THE DEALER AND MANUFACTURER WERE NOT CONCTACTED. THE VEHICLE WAS DIAGNOSED AND REPAIRED. THE FAILURE MILEAGE WAS 194,000. *JB

THE ENTIRE FRAME UNDER THE VEHICLE IS ROTTING AWAY THE VEHICLE IS UNSAFE TO DRIVE AND WILL NOT PASS THE PA. STATE INSPECTION

FRAME RUSTED AND TIRE CAME DETACHED FROM CAR WHILE DRIVING. FELT LIKE DRIVING ON ICE

THE FRAME WHERE THE LOWER CONTROL ARM MEETS IS RUSTING OUT AT AN ALARMING RATE. IT IS GOING TO BE UNSAFE TO DRIVE IN A FEW MONTHS WHEN THE REAR LOWER CONTROL ARMS WILL BE RIPPED OFF FROM THE FRAME RAIL. THERE IS ALMOST NO RUST ON THE BODY OF THE TRUCK AND IT SPEND MOST OF ITS LIFE IN ARIZONA OUT OF THE SALT BELT. IN ONLY 5 YEARS THE FRAME HAS STARTED TO DESEGREGATE AND IT HAS BEEN CLEANED REQULARLY. I'VE STARTED UNDERCOATING IT WITH PETROLEUM BASED PRODUCTS AND RUST CONVERTERS/ INHIBITORS AND IT IS STILL JUST METING AWAY. THE RUST HOLE HAS GROWN TO OVER 2 TIMES THE SIZE IT WAS 2 MONTHS AGO. I'M REALLY DISAPPOINTED THAT THE FRAMES ARE THIS BAD, I HAD GM VEHICLES OLDER AND LESS MAINTAINED DO BETTER THAN THIS.

DRIVING DOWN THE HIGHWAY IN MY 2000 4RUNNER, IT STARTED TO SWAY BACK AND FORTH VIOLENTLY, IT WENT INTO ONCOMING TRAFFIC. THANK GOD THE ONCOMING TRAFFIC WAS FAR ENOUGH AWAY, I HAD TIME TO GET IT BACK IN MY LANE. IF NOT, I WOULD HAVE BEEN A CASUALTY. I GOT IT HOME AND CHECKED UNDERNEATH THE VEHICLE AND FOUND OUT THE FRAME WAS RUSTED THROUGH. THE WHOLE FRAME WAS RUSTED, HOLES EVERYWHERE YOU LOOKED. I JUST SPENT $2,000 ON NEW TIRES AND OTHER REPAIRS THREE MONTHS AGO. NOW THE 4RUNNER IS USELESS, I CAN'T BELIEVE THIS WAS NOT A SERIOUS SAFETY RECALL. WITH ALL THE 4RUNNERS ON THE ROAD THERE IS GOING TO BE A LOT OF PEOPLE KILLED. YOU DON'T KNOW WHEN THIS IS GOING TO FAIL UNTIL IT THROWS YOU INTO ONCOMING TRAFFIC AND KILLING EVERYONE IN YOU CAR AND OTHER INNOCENT PEOPLE IN THE OTHER CARS THAT YOU COME IN CONTACT WITH. THIS HAS TO BE A SAFETY RECALL AND HAVE TOYOTA REPLACE THESE DEFECTIVE FRAMES. THIS 2000 4RUNNER IS IN EXCELLENT SHAPE, NO RUST ON EXTERIOR AND RUNS GREAT. DOES NOT BURN OR USE ANY OIL. BAD DEFECTIVE RUSTY FRAME WHICH WAS A POOR DESIGN OR LACK OF PREP IN MANUFACTURING.

DRIVERS SIDE BRACKET HOLDING REAR WHEEL SNAPPED OFF WHILE STOPPED. UNABLE TO DRIVE VEHICLE AS IS.

TOOK MY TRUCK TO TOYOTA DEALERSHIP FOR REPAIRS AND THEY LET ME KNOW THE FRAME IS RUSTING OUT.

FRAME CORROSION ISSUES NEED TO BE ADDRESSED. WILL CAUSE BODILY HARM OR DEATH SHOULD FAILURE OCCUR.

JUST RECENTLY BOUGHT MY 4RUNNER FROM A DEALER. BEGAN SWAYING AT HIGHWAY SPEEDS AND PRODUCING A FAINT CLICKING SOUND. THE SWAYING WAS NOTICEABLY PREVALENT WHEN ENGAGING AND DISENGAGING THE ACCELERATOR, DRIVING OVER SMALL TERRAIN FEATURES (RAILROAD TRACKS, ROAD SEAMS ETC.) SWITCHING LANES AND COMING TO COMPLETE STOPS. UPON INSPECTION FOUND THE LEFT REAR CONTROL ARM HAD COMPLETELY SEPARATED FROM THE MAIN FRAME. THIS COULD POTENTIALLY HAVE CAUSED SERIOUS FATALITIES. THIS IS AN ISSUE THAT NEEDS TO BE ADDRESSED, IT APPEARS THAT 17 YEARS WAS THE MAGIC NUMBER.

"TAKATA RECALL" I NOTICED A VERY LARGE RUST WHOLE IN MY FRAME RIGHT NEXT TO THE TRANSMISSION CROSS MEMBER, IT SPANS ABOUT 5-6IN FROM WHERE THE VISIBLE WHOLE IS. ALSO WHERE THE LOWER CONTROL ARM BRACKET ATTACHES TO THE FRAME IS ROTTING AWAY. BOTH WHOLE ON THE PASSENGER SIDE.

FRAME RUST TO THE POINT THE PASSENGER REAR CONTROL ARM IS ABOUT TO FALL OFF BC OF THE AMOUNT OF FRAME RUST

TL* THE CONTACT OWNS A 2000 TOYOTA 4RUNNER. WHILE DRIVING VARIOUS SPEEDS, A BOOMING NOISE WAS HEARD UNDER THE FRONT DRIVER SIDE OF THE VEHICLE. IT WAS LATER DISCOVERED THAT THE SUBFRAME SEPARATED DUE TO EXCESSIVE RUST AND CORROSION, WHICH RENDERED THE VEHICLE UNDRIVABLE. THE CAUSE OF THE FAILURE WAS NOT DIAGNOSED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 140,000. UPDATED 01/06/17*LJ

I AM THE ORIGINAL OWNER... NORMAL DRIVING. REGULAR MAINTENANCE. LAST FEW TIMES I HAD A TRUCK IN THE SHOP (DIFFERENT ONES) THEY RECOMMEND I CONTACT SOMEBODY, ABOUT THE FRAME... IT IS BASICALLY RUSTED ALL THE WAY THRU. IT IS RUSTING FROM THE INSIDE OUT, SEEMS LIKE... HAD MANY TOYOTA'S IN THE PAST (AND PRESENT)... HAD NEVER SEEN ANYTHING LIKE IT.

FRAME ROTTED OUT ON PASSENGER SIDE OF CAR, TRACK BAR FOR REAR MOUNT RUSTED OFF FRAME.

I BOUGHT MY TOYOTA 4RUNNER 15 YEARS AGO, ON YEAR 2000. I AM THE ONLY OWNER AND I DON?T ABUSE MY VEHICLES. LOVE THIS CAR. ONE DAYS DRIVING BACK HOME MY CAR SHAKE AND IT SEEMED AN ISSUE IN REAR ?CAUSE THE WAY MY CAR MOVE AND NOISE. IT APPEARS THE REAR LEFT AXEL MOUNTS WAS HANGING OFF THE FRAME. TALKED TO THE LOCAL TOYOTA DEALER NOTHING THEY COULDN'T DO IT REQUIRES A NEW FRAME. STATE OF MASSACHUSETTS DOESN'T ALLOW WELDING DIRECTLY INTO THE FRAMES, IT'S UNSAFE. I WAS TOLD TO JUNK THE CAR OR REPLACE THE FRAME. JUST WHEN IT TURNED 15 YEARS. *TR

TRAVELING STRAIGHT DOWN THE HIGHWAY AT 65 MPH. I HEAR A LOUD POP AND MY SUV VEERS HARD TO THE RIGHT CROSSING THE LOW SPEED LANE AND BREAKDOWN LANE. FORTUNATELY, THERE WERE NO OTHER VEHICLES NEXT TO ME. SUV MISSED THE GUARD RAIL, BUT CLIMBED AN EMBANKMENT AND CAME TO REST ON THE DRIVERS SIDE OF THE VEHICLE. RESULTING IN ME FORCEFULLY TWISTING THE STEERING WHEEL, HITTING MY HEAD ON THE WINDSHIELD AND BRAKING THE SIDE GLASS WITH MY HEAD. AFTERWARDS, LOOKING AT THE VEHICLE, IT WAS APPARENT WHAT HAD CAUSED THE ACCIDENT. SEVERE RUST ON THE FRAME, CAUSED THE SHOCK MOUNT, AND REAR CONTROL ARM TO TOTALLY SEPARATE FROM THE VEHICLE. *TR

UPON REMOVING AND REPLACING MY EXHAUST AND MUFFLER ON OUR 2000 4RUNNER LIMITED I SPOTTED A HOLE IN MY FRAME ON THE REAR PASSENGER SIDE JUST BEFORE MY RIGHT PASSENGER WHEEL AND SUSPENSION. I FINISHED INSTALLING THE NEW EXHAUST AN BEGAN INSPECTING THE FRAME ALONG THE LENGTH OF THE VEHICLE. WHILE THE TRUCK IS NOT NEW ...IT ONLY HAD WHAT APPEARS TO BE LIMITED SURFACE RUST TO MOST OF THE FRAMEWORK. HOWEVER , THE PORTION THAT WAS DETECTED WAS CLEARLY RUSTED THROUGH AND NOW THREATENS THE FRAME INTEGRITY. I EXPECTED TO KEEP THIS CAR FOR A LONG TIME AND AM DISAPPOINTED THAT THIS MIGHT SHORTEN MY EXPECTED OWNERSHIP OF THIS VEHICLE. *TR

THE FRAME ON OUT 2000 TOYOTA COLLAPSED BECAUSE OF RUST. THE COLLAPSE WAS ON THE SIDE FRAME RAIL, JUST BEFORE THE DRIVERS SIDE REAR WHEEL. THE VEHICLE IS NOT ABLE TO BE DRIVEN. *TR

EXTREME RUST AND DAMAGE DUE THE AFOREMENTIONED RUST. THE REAR CONTROL ARMS COMPLETELY RUSTED OFF THE FRAME. I KNOW THE VEHICLE IS 15 YEARS OLD BUT THIS MUCH RUST IS NOT NORMAL AND WILL CAUSE INJURY TO MANY PEOPLE IF THEY DO NOT NOW IT IS FAILING. *TR

RUST HAS CONSUMED MY FRAME, SUSPENSION AND LOWER BODY PANELS.

TL* THE CONTACT OWNS A 2000 TOYOTA 4RUNNER. WHILE DRIVING 10 MPH AND MAKING A TURN, THE CONTACT HEARD AN ABNORMAL NOISE UNDER THE VEHICLE. UPON INSPECTING THE UNDERCARRIAGE OF THE VEHICLE, THE CONTROL ARM FRACTURED DUE TO CORROSION. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 133,000.