2008 BMW 5 Series FUEL/PROPULSION SYSTEM

For a while now, I had been smelling gas around the car. I had it smogged and it passed but the technician told me that it smelled as if it were running rich because he smelled gas. It did not make sense to me that it could be running rich because it would not have passed smog then. I went to the supermarket recently and as I came out, I saw a small puddle of liquid under the left rear seating area. I touched it and smelled it and it was gas. My car leaves a little puddle of gas wherever I park now. I just saw a video on YouTube called "My BMW 535i has a fuel leak." That has been the problem a lot of people are having with their biodegradable BMW plastics. In the video, the young man describes that the fuel filter starts leaking and he has to spend $190.00 in parts. I don't have that money to be throwing away right now. Please look into and help us out.

I have two BMW cars: BMW 528Xi 2008 [XXX] BMW 328Xi. 2007 [XXX] both are under active recall notice with no remedy available; I have contacted BMW USA for solutions: 1. repair the vehicles 2. offer loaner 3. buy back the vehicles they have refused all of the above my cars are a possible fire hazard when driven; kindly explore all options available if no remedy is available from the manufacturer; much obliged [XXX] Princeton, NJ INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

MY BMW IS A 2008 BMW 535XI THAT WAS MANUFACTURED ON 02/2008. I HAVE HAD AN ISSUE WITH CYLINDER 4 MISFIRING SO I CHANGED ALL 6 SPARK PLUGS AND CYLINDER 4 IGNITION COIL ONLY TO HAVE CYLINDER MISFIRING STILL. I TOOK IT TO A MECHANIC AND THEY CHECKED AND STATED THAT I HAD A BAD IGNITION COIL BECAUSE MY SPARK PLUG AND IGNITION COIL SMELLED LIKE FUEL. MY FRIEND IS A TECH AT A LOCAL BMW DEALERSHIP AND TOLD ME NOT TO REPAIR IT YET BECAUSE BMW HAS ISSUED A RECALL FOR MY VEHICLE WHICH IS A E61 SPORTS WAGON. I WILL PROVIDE THE DOCUMENT THAT SHOWS THAT MY VEHICLE IS UNDER THE AFFECTED VEHICLES. WHEN AT IDLE MY CAR SHAKES. THIS HAS BEEN GOING ON FOR ABOUT A YEAR I JUST NEVER HAD THE MONEY TO FIX IT AND DIDN'T KNOW WHAT THE ISSUES WERE UNTIL NOW. I DON'T KNOW THE EXACT DATE SO I WILL PUT TODAY'S DATE.

VEHICLE STALLS, HESITATES WHEN DRIVING. MESSAGE ON THE DASH SAYS THAT THE FUEL PUMP IS FAILING, BUT CAN BE DRIVEN WITH DECREASED PERFORMANCE AND TO BRING THE VEHICLE TO BMW. BROUGHT THE CAR TO BMW SERVICE AND THEY TOLD ME THAT THERE WAS A RECALL ON THE FUEL PUMP BUT MY CAR IS NOT COVERED BECAUSE I HAVE 159K MILES ONE THE SAID VEHICLE. UPON FURTHER INVESTIGATION WITH THE SERVICE ADVISOR, (CARLOS - NORWALK BMW), WHO IS POLITE AND HELPFUL, WE FOUND THAT THE CAR HAD ALREADY BEEN SERVICED FOR THREE SAME PROBLEM AT LEAST 3 TIMES. FIRST IS IN 2009 WHEN THEY REPLACED THE HIGH PRESSURE FUEL PUMP. AFTER FOLLOA YEAR 2010, THE SAME PROBLEM OCCURRED. THE DEALERSHIP AGAIN REPLACED THE SAME FUEL PUMP. THEN ON 2013, HAVING THE SAME PROBLEM AGAIN, THE DEALERSHIP REPLACED THE INJECTORS BUT THE PROBLEM IS STILL OCCURRING. THE PROBLEM HAD BEEN ONGOING AND THIS TIME, THEY WILL NOT FIX THE ISSUE BECAUSE THE VEHICLE IS OVER THE 120K MILES. I BELIEVE THAT BMW IS RESPONSIBLE FOR THE PROBLEM THAT THE VEHICLE WAS NEVER PROPERLY FIX IN THE FIRST PLACE. AT LEAST 3 TIMES OF HAVING THE SAME PROBLEM (THAT WAS DOCUMENTED BY BMW), AND STILL NOT RESOLVED! IT IS A GOOD CAR, BUT CAN BE DANGEROUS AND COULD CAUSE AN ACCIDENT. I WILL NOT LET MY WIFE DRIVE IT ANYMORE UNTIL I FEEL IT IS SAFE. PROBLEM IS INTERMITTENT. AT LOW SPEED, IDLING, AND AT HIGHWAY SPEEDS WHICH CAN BE REALLY SCARY. I HOPE THEY WILL TAKE RESPONSIBILITY AND ACTUALLY FIND AND FIX THE ISSUE.

I NOTICE MY CAR TAKING LONGER TO START WITH THE PUSH BOTTOM THEN I NOTICE A STRONG SMELL OF GAS WHILE THE AC STARTED SO I CHECKED UNDER THE HOOD AND THE SMELL GOT STRONGER. SO NOW I WANT TO NOW WHY IT'S HAPPENING. THANKBUOU

WHILE DRIVING ON THE HIGHWAY AND LOCAL STREETS THE CAR SUDDENLY LOSES POWER AND CUTS OFF GIVING A FUEL PUMP MALFUNCTION. I HAD THE HIGH PRESSURE FUEL PUMP REPLACED AND THE PROBLEM STILL EXISTS. THIS HAS PUT MY WHOLE FAMILY IN DANGER BECAUSE IT HAS HAPPENED ON THE HIGHWAY AT SPEEDS IN EXCESS OF 50 MPH. THE CAR JUST SUDDENLY SHUT DOWN.

FUEL SENDING UNIT CRACKED LEAKING FUEL AND SMELL. REPLACED AT BMW DEALERSHIP.

MY CAR HAD AN FUEL LEAK WHICH HAD TO BE REPAIRED ASAP

ON THURSDAY MARCH 30TH I DROPPED THE CAR OFF WITH BRINSFIELD AUTO IN GREENSBORO, NC BECAUSE MY CHECK ENGINE LIGHT CAME ON. ON APRIL 6TH I PICKED IT UP WITH COMPLETED REPAIRS OF A CLEANED #5 FUEL INJECTOR THAT WAS DIAGNOSED AS RUNNING RICH BUT AFTER BEING CLEANED WAS RUNNING CORRECTLY AND CHECK ENGINE LIGHT WAS NO LONGER AN INDICATOR. ON APRIL 8TH I WAS DRIVING IN GASTONIA, NC AND THE CAR BEGAN SMOKING AND SHUDDERING TO THE POINT IT WAS NOT DRIVABLE. I PULLED INTO A CAR DEALERSHIP THAT WAS CLOSED BECAUSE IT WAS AFTER HOURS AND PARKED THE CAR. MY SON AND I GOT OUT OF THE CAR AND NOTICED A VERY CLEAR ODOR OF GAS. THERE WAS A COUPLE DRIVING THROUGH THE DEALERSHIP LOT WHO STOPPED AND ALSO NOTICED THE ODOR AND AGREED IT WAS INDEED FUEL AND I SHOULD NOT DRIVE THE CAR. IT WAS TOWED BACK TO BRINSFIELD AUTO WHERE IT WAS DISCOVERED THAT THE #5 FUEL INJECTOR WAS LOCKED IN THE OPEN POSITION AND SHOOTING STRAIGHT FUEL THROUGH THE ENGINE AND OUT THE EXHAUST PIPE. THIS COULD HAVE CAUSE A FIRE HAD I NOT NOTICED.

WHEN THE CAR IS RUNNING GASOLINE SMELL ENTERS THE CAR CABIN. NO VISUAL LEAKS AT ENGINE BUT IF AIR VENT IS NOT DRAWING FRESH AIR NO SMELL IS EVIDENT. WHEN TURNING THE CAR OFF AND EXITING THE VECHILE THE FUEL ODOR IS PRESENT FOR SHORT WHILE.

MECHANICAL INSPECTION REVEALED A CRACK IN INTAKE MANIFOLD. THIS DEFECT MANIFESTS ITSELF WITH DIFFICULTY STARTING THE ENGINE DURING COLD STARTS,HESITATION WHEN APPLYING THE GAS PEDAL FOR RAPID ACCELERATION ON HIGHWAY ROADS. THERE IS ALSO A ROUGH IDLE

GAS LEAKAGE HAD TO BE REPLACED.

TL* THE CONTACT OWNS A 2008 BMW 535I. WHILE DRIVING APPROXIMATELY 60 MPH, THE FUEL PUMP FAILED AND THE ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS PULLED OVER TO THE SHOULDER AND TOWED TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT STATED THAT BOTH OF THE VEHICLE'S FUEL PUMPS WERE REPLACED, BUT THE FAILURE RECURRED. THE VEHICLE WAS TAKEN TO THE SAME DEALER AND THE FUEL PUMP WAS REPLACED AGAIN DUE TO A DEFECTIVE MANUFACTURER'S PART. THE FAILURE MILEAGE WAS 60,000. UPDATED 01/25/2017*CT UPDATED 6/28/18*JB

CHECK ENGINE LIGHT CAME ON AND CAR STARTED SHAKING VIOLENTLY. IT HAPPENED AS SOON AS I TOOK A CORNER AND HIT THE GAS AND LASTED UNTIL I TURNED THE CAR OFF. VERY ROUGH IDLE.

STRONG GASOLINE ODOR WAS DETECTED IN OUR GARAGE. UPON CHECKING OUR CLASSIC AUTOMOBILE AND RULING IT OUT WE THEN REALIZED IT WAS OUR 2008 BMW 528I WITH 61,800 ORIGINAL MILES ON IT. THE ODOR WAS BOTH INSIDE AND OUTSIDE THE CAR. WE HAD TO REMOVE THE CAR FROM THE GARAGE WHERE IT NORMALLY PARKS NEAR A GAS WATER HEATER SO AS TO AVOID POSSIBLE IGNITION WITHIN THE CONFINES OF OUR GARAGE. I THEN SEARCHED ON THE INTER NET : "WHY DOES MY 2008 BMW 528I SMELL LIKE GAS ALL THE SUDDEN", TO MY SURPRISE THERE WERE HUNDREDS OF POSTS WITHIN BIMMER FORUMS AND OTHERWISE REGARDING THIS VERY ISSUE. WHAT GAVE ME PAUSE IS THAT IN MY SITUATION AS WITH MANY OTHERS, AN ENGINE AND OR EMISSIONS FAULT CODE WAS NEVER SENT TO THE MAIN SCREEN FOR THE OPERATOR TO IDENTIFY AND TAKE IT IN FOR REPAIRS. I CALLED BMW NORTH AMERICA AND GAVE THIS INFORMATION AND ASKED IF ANY RECALLS OR BULLETINS WERE RECORDED AND WAS TOLD THERE WEREN'T. I THEN CALLED MY LOCAL BMW DEALERSHIP HERE IN TUCSON, AZ. AND WAS TOLD BY THE SERVICE ADVISOR THERE WAS IN FACT A NOTE REGARDING THE CHAR COAL CANISTER BEING UNABLE TO PROCESS THE GASOLINE FUMES WHEN OUTSIDE TEMPERATURES REACH OR EXCEED 100-101 DEGREES FARENHEIT. IT HAS BEEN IN THAT RANGE HERE NOW FOR THE PAST FEW WEEKS. I NOW AS OF 28 JULY 2016 HAVE MY CAR IN THE BMW SHOP FOR REPAIRS AND WHAT THEY FOUND WAS THE FUEL SENDING UNIT IS LEAKING THROUGH THE TOP OF THE TANK AND A PUDDLE OF GAS HAS FORMED. AGAIN WHY NO ENGINE CODES WHEN A SEALED SYSTEM FAULTS AND LEAKS AND A KNOWN ISSUE LIKE THE CHAR COAL CANISTER EXISTS. MY HOPE IS THAT THIS AGENCY INVESTIGATES AND ISSUES A RECALL NOTICE. I AM GOING TO BE CHARGED $700.00+ FOR AN ISSUE WHICH IS WIDELY KNOWN OF ACROSS THE WEB AND WHICH MY DEALERSHIP FOUND NOT ALL THAT UNUSUAL. THANK YOU. *TR

I RECENTLY PURCHASED A 2008 BMW 535XI AND HAVE HAD IT FOR ABOUT A WEEK OR SO. IT HAS SPENT MORE TIME IN THE SHOP THAN ON THE ROAD DUE TO FUEL INJECTORS CAUSING MISFIRES AND NOW THE HIGH PRESSURE FUEL PUMP HAS GONE OUT. I RECENTLY FOUND OUT ALSO THAT THIS IS A COMMON ISSUE WITH BMW AND THEY ARE PRETENDING THAT THE FUEL PUMP MALFUNCTION IN 3 & 5 SERIES ISN'T THEIR FAULT. I CHECKED THE CARFAX ON THE VEHICLE BEFORE BUYING IT AND IT WAS SERVICED REGULARLY AT A BMW DEALERSHIP. AFTER FURTHER RESEARCH I ALSO HAVE FOUND OUT THAT THE DEALERSHIP TOTALLY IGNORED THE RECALLS AND SCREWED OVER THE FIRST OWNER. BMW NEEDS TO TAKE FULL RESPONSIBILITY FOR SELLING CARS WITH KNOWN DEFECTIVE PARTS. I HAVE TO DROP $3800 TO FIX THE PROBLEMS THAT THE FUEL PUMP HAS CAUSED. THE CAR WON'T EVEN START NOW.

THERE IS A VERY STRONG FUEL ODOR COMING FROM THE REAR DRIVER SIDE OF VEHICLE AT ALL TIMES THAT I NOTICE UPON OPENING THE DRIVER DOOR.

WHILE DRIVING ON FREEWAY AT 70 MPH, THE VEHICLE BEGAN TO LOSE POWER IN HEAVY TRAFFIC. I NOTICED ON COMPUTER SCREEN ENGINE MALFUNCTION-REDUCED POWER. SO, I MANUVERED TO GET TO OUTSIDE SHOULDER LANE, AND STOPPED THE VEHICLE.IT WAS SPUTTERING AT THE TIME, AND I TURNED THE VEHICLE OFF FOR A FEW MINUTES. AND THEN STARTED IT AGAIN AND THE PROBLEM HAD CLEARED ITSELF, SO I PROCEEDED TO MY HOME. WHEN I GOT HOME, I CHECKED ON THE COMPUTER FOR ONLINE INFORMATION, AND SAW A RECALL NOTICE FOR THIS VEHICLE BECAUSE OF HIGH PRESSURE FUEL PUMP FAILURE, SAFETY HAZZARD. THE CAR WAS PURCHASED LAST YEAR FROM A DEALER WITH ONLY 40,000 MILES ON IT, AND AT THAT TIME THE DEALER SAID, "THE OLD OWNER TRADED IT IN ON A NEW VEHICLE." SO, I HAVE NO RECORD IF THIS PROBLEM WAS RECALLED THROUGH THIS 1ST OWNER OR NOT? IT ACTED EXACTLY AS THE SAFETY COMPLAINT EXPLAINED, THE LOSS OF POWER WITH ENGINE MALFUNCTION. I WAS FORTUNATE TO GET OFF THE FREEWAY TO A SAFE PLACE TO STOP, WITH LACK OF POWER. IT WAS STRANGE TO SAY THE LEAST, AND THE VEHICLE NOW HAS 45,000 MILES ON THE ODOMETER.(I LOOKED UP ON THE SITE FOR RECALLS AND PUT IN THE VIN NUMBER, AND THE INDICATION CAME BACK, NO RECALL ON THIS VEHICLE. IT IS IRONIC THAT THIS IS THE SAME TYPE OF INCIDENT THAT HAPPENED TO CAUSE MAJOR PROBLEMS, ENOUGH TO HAVE AN ABC SAFETY RECALL SPECIAL, AND I EXPERIENCE THE SAME TYPE OF EVENT THAT MANY OTHERS HAD. PLEASE ADVISE ME OF MY NEXT PROCEDURE TO NOT EXPERIENCE THIS AGAIN. TROUBLED DRIVER 7/1/2016

TL* THE CONTACT OWNS A 2008 BMW 535XI. THE CONTACT STATED THAT THE VEHICLE VIBRATED UPON START UP. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE TWO FUEL INJECTORS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN THE NEW DESIGN FUEL INJECTORS MANUFACTURER'S RECALL. THE FAILURE MILEAGE WAS 145,000.

GASOLINE IS LEAKING FROM THE FUEL LEVEL SENSOR, WHICH IS ACCESSED BENEATH THE LEFT REAR PASSENGER SEAT, DUE TO A CRACK IN THE PLASTIC HOUSING. MY INDEPENDENT MECHANIC WHO SPECIALIZES IN BMW REPAIR, TELLS ME THIS IS A COMMON PROBLEM WITH BMW AND MERCEDES VEHICLES. *TR

I WAS DRIVING MY VEHICLE ABOUT 45 MPH WHEN INSTRUMENT CLUSTER WARNING LAMPS CAN ON AND MY CAR LOST POWER AND STALL WHILE I WAS DRIVE . LUCKILY I WAS ABLE TO AVOID A CRASH AND COAST THE CAR TO SAFE SIDE ROAD UNTIL THE CAR CAME TO A COMPLETE STOP. I TRIED TO RESTART THE VEHICLE BUT IT WILL RUN FOR FEW SECONDS AND DIE, HOWEVER I WASN'T ABLE TO RESTART MY CAR. *JS

SMELL OF GAS FUMES IN CAR WHEN STARTED CAR. GAS AND FUMES INCREASED AS CAR IDLED. INFANT ALSO IN CAR. BEGAN FEELING LIGHTHEADED SO HAD TO ROLL DOWN WINDOWS TO MAKE IT HOME. LATER IN EVENING ENTIRE GARAGE WAS CONSUMED WITH GAS FUMES. SENT CAR TO SHOP. FOUND LEAKING FUEL LINE WITH NO FAULT OF MY OWN. *TR

THE WARNING LIGHT CAME ON. THE VEHICLE INFORMATION SYSTEM SAID THE FUEL PUMP WAS MALFUNCTIONING. I TOOK IT TO THE DEALER AND THEY SAID THE FUEL PUMP FAILED. *TR