2003 Ford Explorer Suspension

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE FRONT DRIVER'S SIDE WHEEL DETACHED DUE TO THE CONTROL ARM BEING CORRODED. THE CONTACT CALLED ELDER FORD (777 JOHN R RD, TROY, MI 48083, (248) 825-8646) AND WAS ADVISED TO SCHEDULE AN APPOINTMENT. THE VEHICLE WAS LATER TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE METAL OF THE UPPER CONTROL ARM WAS NOT A GOOD METAL; THEREFORE, THE CONTROL ARM WAS CORRODED THROUGH AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND WAS NOT TAKEN TO A DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 150,000.

2003 FORD EXPLORER. CONSUMER WRITES IN REGARD TO MALFUNCTION TO COMPANY'S REAR WHEEL BEARING. *AS *TR

WE HAD PURCHASED THIS VEHICLE BOUT A YEAR AGO AND WHEN WE GOT IT WE WENT TO GET TIRES AND FRONT END ALIGNMENT AND THEY ENDED UP REPLACING UPPER ND LOWER BALL JOINTS, CONTROL ARM AND SWAY BAR ON PASSENGER SIDE.THIS WAS 6/20/2017. IT WASN'T MAKING ANY NOISE UNTIL 1/3/2018. I WAS GOING DOWN CITY STREET AND SOMETHING POPPED AND THEN IT STARTED ROARING. IF YOU PUT IN 4WD IT ROARS LOADER AND JERKS. 1/23/18 REPLACED DRIVERS SIDE WHEEL HUB AND BEARINGS. IT STILL ROARS WHILE ACCELERATING SPEED BUT NOT AS BAD IN 2WD BUT PUT IN 4WD ITS REAL LOUD AND JERKS YOU . I HAVE DONE RESEARCH ONLINE FOR THIS YEAR MODEL SPORT TRAC AND IT SEEMS LIKE THERE ARE SEVERAL COMPLAINTS ABOUT THIS SAME ISSUE. EVERYTIME GET ONE THING FIXED ON FRONT END SOMETHING ELSE HAPPENS TO IT. YOU CAN DRIVE IT BUT IF YOU GET OVER 10-15 MPH THE ROARING GETS WORSE AND IT LOCKED THE THE WHOLE WHEEL UP AND JERKED THE TRUCK TO THE SIDE OF THE ROAD

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE FRONT AND REAR WHEEL BEARINGS DETERIORATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO REPLACED THE REAR DRIVER'S SIDE AND THE REAR PASSENGER'S SIDE WHEEL BEARINGS ON TWO OCCASIONS. THE REMEDY FAILED TO REPAIR THE VEHICLE. THE CONTACT STATED THAT THERE WAS AN ABNORMAL NOISE COMING FROM THE FRONT AND THE REAR OF THE VEHICLE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 98,000.

ALTHOUGH THIS DEFECT DID NOT CAUSE AN ACCIDENT OR INJURY, THE POTENTIAL WAS THERE FOR SERIOUS DAMAGE TO THIS OR FOLLOWING VEHICLES. SPECIFICALLY, THE DEFECT WAS THE REAR STRUT/SPRING ASSEMBLIES I.E. BROKEN AND SHIFTED COIL SPRING. AS THIS PART SITS CLOSE TO THE FUEL TANK, THE PIECE OF SPRING THAT BROKE OFF COULD HAVE EASILY PUNCTURED THE FUEL TANK RESULTING IN POSSIBLE FIRE. IT COULD ALSO HAVE WEDGED AGAINST A BRAKE LINE, THUS CAUSING A BRAKE FAILURE AND/OR SUSPENSION FAILURE/MISALIGNMENT CAUSING LOSS OF CONTROL AND AN ACCIDENT. IN ADDITION, IF THE PIECE OF SPRING, WEIGHING ABOUT THREE (3) POUNDS HAD FALLEN OUT, IT COULD HAVE CAUSED SEVERE DAMAGE TO A FOLLOWING VEHICLE OR IT'S OPERATOR HAD IT BOUNCED UP AND PENETRATED A WINDSHIELD. THE REASON FOR THE LAPSE IN TIME IN MY REPORTING THIS CONDITION IS BECAUSE I THOUGHT PERHAPS IT WAS JUST A ONE TIME ISOLATED FAILURE TO MY VEHICLE. HOWEVER, IN TALKING TO OTHER FORD EXPLORER OWNERS, AS WELL AS SEVERAL AUTO REPAIR SHOPS, I HAVE LEARNED THAT THIS HAS BEEN A COMMON FAILURE ON SIMILAR VEHICLES. IF THIS WAS A SIMPLE REPAIR TO A COMPONENT THAT HAD LITTLE OR NO AFFECT ON THE VEHICLES PERFORMANCE OR DID NOT PRESENT A SAFETY CONDITION, I WOULD HAVE PROBABLY JUST WRITTEN IT OFF TO NORMAL MAINTENANCE AND REPAIR. HOWEVER, WITH MY KNOWLEDGE OF AUTOMOBILES, AND A CONDITION THAT COULD POTENTIALLY CAUSE DAMAGE AS WELL AS PERSONAL INJURY, AS WELL AS BEING A QUITE EXPENSIVE REPAIR, I FELT COMPELLED TO REPORT IT TO THE PROPER PEOPLE WHO PERHAPS HAVE A LARGER DATA BASE THAN I DO, AND TAKE ACTION AGAINST FORD MOTOR COMPANY TO MANDATE A RECALL OR REIMBURSEMENT TO THOSE FORD EXPLORER OWNERS WHO HAVE EXPERIENCED THE SAME FAILURE AS I HAVE. *TR

BOTH REAR COIL SPRINGS RUSTED THROUGH AND BROKE. *TR

BROUGHT VEHICLE IN FOR ROUTINE MAINTENANCE ( BRAKES ) WHEN IT WAS DISCOVERED THAT BOTH REAR COIL SPRINGS WERE BROKEN. WHILE HAVING SPRINGS REPLACED IT WAS DISCOVERED THAT THE REAR WHEEL BEARINGS ALSO NEEDED TO BE REPLACED ALONG WITH THE REAR SHOCKS. THIS VEHICLE HAS BEEN DRIVEN ONLY LESS THAN 55,000 MILES UNDER NORMAL DRIVING CONDITIONS ON PAVED CITY AND HIGHWAY ROADS. AFTER INSPECTING THE BROKEN SPRINGS WE REALIZED THAT THE DAMAGE WASN'T A RECENT OCCURRENCE. THEY COULD HAVE BEEN DEFECTED AT 40,000 MILES OR LESS.I BELIEVE FORD MOTOR COMPANY SHOULD BE MADE AWARE OF POSSIBLE DEFECTED REAR SUSPENSION PARTS IT MAY BE USING IN SOME OF IT'S VEHICLE MODELS AND THE POTENTIAL SAFETY RISKS THIS MAY POSE ON THE GENERAL PUBLIC. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT BOTH REAR COIL SPRINGS FRACTURED. THE REAR PASSENGER SIDE COIL SPRING FAILED FIRST AND WAS REPAIRED. THE REAR DRIVER'S SIDE COIL SPRING WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 10,585 AND THE CURRENT MILEAGE WAS 129,000. UPDATED 02/27/12*LJ UPDATED 02/28/12

BROKEN COIL SPRINGS FRONT AND REAR CAUSING THE VEHICLE TO TRY AND SWING AROUND TO THE RIGHT ON SLIPPERY SURFACES. EXTREMELY DANGEROUS. *TT

DRIVER SIDE WHEEL BEARING FAILURE. *TR

2003 FORD EXPLORER FRONT WHEEL BEARINGS MAKE A LOUD GRINDING SOUND. COMMON PROBLEM IN ALL 2003 FORD EXPLORERS. IT GROUND DOWN THE WHEEL LUGS FROM THE INSIDE AND THE TIRE CAME OFF ON THE FREEWAY DOING 60MPH. THE ROTORS GOT EATEN UP ON THE INSIDE TOO. FORD NEEDS TO ADDRESS THIS ISSUE BEFORE SOMEONE GETS KILLED. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT NOTICED THAT THE PASSENGER SIDE REAR COIL SPRING WAS ABNORMALLY COVERED BY AN UNKNOWN PLASTIC SHEET. THE DEALER WAS NOTIFIED AND INFORMED THE CONTACT THAT THERE WERE NO RECALLS FOR THE VEHICLE. THE CONTACT DID NOT INFORM THE MANUFACTURER OF THE FAILURE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO ADVISED THE CONTACT THAT THE REAR COIL SPRING WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS APPROXIMATELY 80,000 AND THE FAILURE MILEAGE WAS 78,000. UPDATED 02/03/11*LJ UPDATED 02/04/11*JB

MY 2003 FORD EXPLORER HAS ONLY 70,000 MILES ON IT AND THREE OUT OF THE FOUR WHEEL BEARINGS HAVE HAD TO BE REPLACED, AT A TOTAL COST OF OVER $1,100. THE MECHANIC TOLD ME THAT THIS COULD CAUSE A DANGEROUS SITUATION SUCH AS ABNORMAL TIRE WEAR OR THE WHEEL COMING OFF DURING DRIVING. THIS POTENTIALLY UNSAFE SITUATION WARRANTS A RECALL BY FORD. *TR

I HAVE CONTINUOUS PROBLEMS WITH MY TIRES COMING OFF OF MY 2003 FORD EXPLORER WHILE DRIVING FOLLOWING ANY WORK REQUIRING REMOVAL OF MY TIRES (THIS HAS HAPPENED TO ME MULTIPLE TIMES NOW). THE FIRST INCIDENT HAPPENED IN 2006. THE EXPLANATION THAT I HAVE RECEIVED IS THAT THE ALUMINUM RIMS REQUIRE EXTRA TORQUING WHEN PLACING THE TIRE BACK ON THE VEHICLE. I'M NOT SURE WHAT THE ROOT CAUSE REALLY IS BUT NOW I KNOW THAT THERE IS AN ISSUE WITH THE METAL IN ALL OF THE AREAS ASSOCIATED WITH MY TIRES BEING ATTACHED TO MY VEHICLE. EVERYTHING IS CORRODED BEHIND THE HUB CAPS OF ALL 4 WHEELS. THIS COULD BE ASSOCIATED WITH THE ISSUE THAT THE WINDSTARS ARE EXPERIENCING, MAYBE THE ANNEALING PROCESS USED FOR THE METAL WAS DEFECTIVE? I DON'T KNOW BUT THIS IS A SAFETY ISSUE AND I WANT AN INVESTIGATION OPENED SO THAT IT CAN BE CORRECTED. I HAVE CONTACTED FORD REGARDING THIS ISSUE SO THEY ARE AWARE OF THIS AND I KNOW THAT THERE ARE MANY OTHER INDIVIDUALS EXPERIENCING THE SAME EXACT ISSUE WITH THEIR EXPLORERS. *TR

I HAVE A 2003 FORD EXPLORER THAT I HAVE HAD TO REPLACE BOTH FRONT WHEEL BEARINGS AND NOW 1 OR BOTH OF THE REAR ONES ARE BAD. *TR

I SUGGEST YOU CHECK THE ONE URL SHOWN BELOW - THERE ARE OVER 400 EXAMPLES OF FORD SPRINGS FRACTURING BECAUSE OF A DEFECT IN THE SPRING MATERIAL. HTTP://WWW.CONSUMERAFFAIRS.COM/AUTOMOTIVE/FORD_SPRINGS.HTML I HAVE TWO BROKEN SPRINGS - I CALLED FORD TO ASK IF THEY WOULD FIX THE DEFECT OF COURSE THEY SAID NO WAY - NHTSA HAS NOT FORCED US TO DO A RECALL. *TR

2003 FORD EXPLORER 4 DR. REAR COIL SPRING IS BROKEN. NO RUST ON OUTSIDE OF SPRING, BUT ITS BROKEN DUE TO BAD METAL USED TO MAKE IT. *TR

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE DRIVING BETWEEN 50-60 MPH, THE CONTACT HEARD A LOUD GRINDING NOISE COMING FROM THE REAR SUSPENSION. HE TOOK THE VEHICLE TO THE DEALER AND THEY REPLACED THE REAR BEARINGS; HOWEVER, THE FAILURE RECURRED TWO MONTHS LATER. THE VEHICLE IS CURRENTLY BEING REPAIRED AT A REPAIR SHOP. THROUGH ONLINE RESEARCH, HE FOUND NUMEROUS COMPLAINTS FOR THIS IDENTICAL FAILURE WITH OTHER FORD EXPLORERS. THE FAILURE MILEAGE WAS 67,000 AND CURRENT MILEAGE WAS 109,000.

BOTH FRONT AND REAR WHEEL BEARINGS FAILED ON MY 2003 FORD EXPLORER AT 67,000 MILES. THE VEHICLE IS ONLY DRIVEN ON PAVED ROADWAYS AND HAS BEEN MAINTAINED BY BOTH MYSELF AND FORD. UNDER NORMAL OPERATING CONDITIONS ALL 4 OF THESE BEARINGS SHOULD NOT HAVE FAILED. *TR

BEARINGS IN FORD EXPLORER ALMOST SEIZED.... THIS COULD CAUSE A MAJOR PROBLEM IF THEY HAD NOT BEEN REPLACED. 3 OUT OF FOUR AT ONE TIME? *TR

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. AT 50,000 75,000 AND 80,000 MILES, THE WHEEL BEARINGS FAILED. THE TWO FRONT AND THE REAR DRIVER SIDE WHEEL BEARINGS WERE REPLACED SEVERAL TIMES. AT 30,000 MILES, THE CONTACT TOOK THE VEHICLE BACK TO THE DEALER FOR THE STATE INSPECTION AND THEY STATED THAT FOUR WHEEL BEARINGS NEEDED TO BE REPLACED. THE DEALER FURTHER STATED THAT THE FREQUENT FAILURES OF THE WHEEL BEARINGS MAY BE DUE TO DRIVING ON A DIRT ROAD. THE MANUFACTURER STATED THAT THERE WAS NO RECALL FOR THE FAILURE; THEREFORE, HE SHOULD TAKE THE VEHICLE TO THE DEALER. THE CONTACT WILL HAVE THE WHEEL BEARINGS REPLACED, BUT HE FEELS THAT THE MANUFACTURER SHOULD BE RESPONSIBLE FOR THE COST. THE DEALER INFORMATION AND PURCHASE DATE WERE UNAVAILABLE. THE CURRENT MILEAGE WAS 130,000 AND FAILURE MILEAGE WAS 60,000.

WHILE DRIVING LOUD GRINDING NOISE FOLLOWED BY A PULLING TO THE SIDE. A DANGEROUS AND POSSIBLE CATASTROPHIC EVENT. THIS IS APPARENTLY A COMMON PROBLEM WITH FORD EXPLORERS. HAD CAR TOWED AND NEW WHEEL BEARING PLACED. A VERY EXPENSIVE AND SHOULD BE UNNEEDED REPAIR. *TR

BOUGHT MY 2003 FORD EXPLORER IN JUNE 2005. AFTER LENGTHY TRIP HOME I NOTICED A LOUD BUZZING SOUND UP FRONT. WHEN WE FINALLY HAD IT DIAGNOSED ABOUT 6 MONTHS LATER, WE HAD TO REPLACE THE PASSENGER FRONT SIDE WHEEL BEARING. NOW THE DRIVER'S SIDE FRONT BEARING IS BUZZING EVEN WORSE SO WE WILL NEED TO REPLACE THAT ONE AS WELL. WE HAVE 66,000 MILES ON THE VEHICLE. *TR

ON 7/15/08 WE BROUGHT OUR 2003 FORD EXPLORER TO THE DEALERSHIP FOR A TUNE-UP. WE THEN FOUND OUT OUR FRONT WHEEL BEARING NEEDED REPLACING. OTHER PROBLEMS OCCURRED TOO. THE LOWER BALL JOINTS AND UPPER CONTROL ARM ALSO NEEDED TO BE REPLACED. WE ALSO HAD A FRONT PINION SEAL LEAKING. THE COST OF THE TUNE-UP WAS $555.54 WHILE ALL THE OTHER PROBLEMS COSTS US $1402.30. WE WERE PREPARED TO PAY FOR THE TUNE-UP BUT NOT FOR ALL THE OTHER PROBLEMS. WE ASKED IF FORD COULD HELP OUT BEFORE THIS WORK WAS DONE BUT THE DEALERSHIP SAID WE WERE OUT OF WARRANTY SO WE HAD NO CHOICE BUT TO PAY AND HAVE IT FIXED BECAUSE THE DEALERSHIP TOLD US THESE WERE SAFETY ISSUES. SOON AFTER WE LEFT THE DEALERSHIP WE NOTICED A LOUD NOISE COMING FROM THE FRONT. WE THOUGHT IT WAS THE TIRES. WE BROUGHT OUR EXPLORER BACK TO THE DEALERSHIP ON 7/31/08 ONLY TO FIND OUT THE OTHER FRONT WHEEL BEARING HAD GONE. THEY TOLD US IT WOULD COST ANOTHER $365 AND AGAIN WE ASKED IF FORD COULD HELP OUT AND THEY SAID WE WOULD NEED TO CALL FORD OURSELVES. WHICH WE DID IN THE WAITING ROOM OF THE DEALERSHIP. FORD DID NOT WANT TO HELP AT ALL. I EXPLAINED TO FORD ALL THE COMPLAINTS I FOUND ON THE NHTSA SITE AS WELL AS THE TECHNICAL SERVICE BULLETINS ON THE SAME EXACT PROBLEM WE WERE HAVING WITH OUR EXPLORER. FORD FINALLY SAID THEY WOULD COVER $265 BUT WE WOULD HAVE TO PAY $100 AS A DEDUCTIBLE. WE SAID NO AND TRIED TO EXPLAINED TO FORD THAT THESE PARTS WERE DEFECTIVE AND THAT FORD SHOULD COVER ALL THE EXPENSES. FORD SAID IT WAS UP TO THE NHTSA SITE TO ISSUE A RECALL AND UNTIL THAT TIME FORD WILL NOT PAY FOR THESE DEFECTIVE PARTS. THE SERVICE MANAGER THEN SAID HE WOULD COVER THE $100 BUT WE WOULD HAVE TO GO AFTER FORD ON OUR OWN FOR THE PAST EXPENSES. WE HAD THE PART FIXED BUT WE WANT FORD TO STEP UP AND DO THE RIGHT THING AND ADMIT THESE PARTS ARE DEFECTIVE AND COVER THE COSTS. OUR EXPLORER HAS ONLY 73000 MILES AND WE FEEL THESE PARTS SHOULD NOT HAVE GONE. FORD SHOULD CARE MORE ABOUT THEIR CUSTOMERS SAFETY. *TR

WHEEL BEARING NEEDS TO BE REPLACED AFTER 50K MILES WHICH SEEMS TO BE VERY COMMON ON 2000+ MODEL YEAR FORD EXPLORERS. *TR