2020 Ford Explorer Power Train

I was driving my vehicle that was just over 5 years old with just over 38,000 miles on the highway out of state for a family wedding with my 3 children and wife. There were no safety lights or indications of any malfunction, but upon acceleration the transmission “was not engaging” and it would not shift up to increase speed. I pulled to the far lane and upon down shifting the vehicle was jerking forward. After getting off the next exit, the vehicle would not engage between gears and speed up. This put my family with 3 kids under 7 at extreme risk and left us stranded out of state with minimal options. The car needed to be towed and arrangements needed to be made for our family and all belongings packed in the car. It was determined that the transmission was in need of full rebuild or replacement and advised to contact Ford as it may be under warranty. My powertrain warranty was 5yrs and 60,000 miles and Ford after 2 weeks of trying to get someone to contact me back stated it’s no longer under warranty and there is nothing they can do - even with a vehicle with 38,400 miles. I received a few quotes and Ford wanted nearly $11,000 to replace. I chose to have the transmission rebuilt due to the cost and still making car payments on the vehicle. This is a known issue with this transmission. Ford has sent out reimbursements for other Explorers, but my VIN is not included in them.

Transmission randomly kicks out of gear causing a grinding noise and loss of acceleration. This is the second transmission that has been put in this vehicle due to the same issue. No warning lamps. No codes stored. Each time it has happened has been merging on or off of a highway/interstate causing me to almost be in a rear end collision.

The catalytic converters (both) on my 5-year-old Ford Explorer both failed due to cracked welds. This failure appears to be common with the v6 ecoboost engines. It happened sometime before 124000 miles, it was only noticed because my wife and daughters started complaining about headaches and sleepiness when riding in the vehicle. The failure was only noticed when a mechanic evaluated it, the failure was not noticeable otherwise. I believe this is a very dangerous condition, as the fumes were evidently getting into the vehicle somehow and causing symptoms of carbon monoxide poisoning. The estimate to repair both is $5000, but according to the repair shop, there are currently none available. Ford has acknowledged this defect in Customer Satisfaction Program 21B35 and the 2025 service bulletin covering cracked weld failures. At about the same time, the transmission suddenly. The failure is very specific, and is documented in Ford Technical Service Bulletin 22-2411 as a known defect. The vehicle experienced harsh shifting, delayed engagement, and ultimately complete transmission failure requiring full replacement at a cost of approximately $7000. This appears to be a widespread defect, and I believe it represents a safety concern due to unpredictable loss of drivetrain function.

Driving at speed and starting to slow down the vehicle downshifted hard and afterwards would shift hard on every shift. Vehicle was taken to dealership and was diagnosed with CDF drum failure. Vehicle was under 100k miles and not under warranty.

The contact owns a 2020 Ford Explorer. The contact stated that while his wife was driving at an undisclosed speed, the transmission was shifting roughly while upshifting or downshifting before slamming into gear. Several warning lights were illuminated. The vehicle was taken to the dealer; however, no cause for the failure was found. The contact stated that the failure persisted and worsened. There was transmission fluid odor coming from the vehicle and entering the cabin of the vehicle through the A/C vents. The contact stated that the engine unexpected revved while driving on the freeway. The contact stated that when the transmission slammed into gear, the vehicle felt like the parking brake was activated. The vehicle was taken to another dealer where it was diagnosed with transmission failure. The vehicle was not repaired due to the cost. The contact stated that the repairs were put on hold until the warranty had ended. Most recently, the contact stated that while his wife was driving at an undisclosed speed, the transmission was shifting roughly while upshifting and downshifting before slamming into gear. The vehicle was pulled over to the side of the road. The contact was called for assistance and went to where the vehicle was pulled over. The vehicle was driven back to the residence in LIMP Mode. The vehicle was towed to another dealer, where it was confirmed that the transmission had failed. The vehicle remained at the dealer unrepaired. The contact stated that the failure was more predominant during colder weather. The manufacturer was made aware of the failure; however, no assistance was provided. The failure mileage was approximately 50,000.

Car will be in drive or reverse, start to move with foot on gas then will shift itself into park

The vehicle has experienced repeated automatic transmission malfunctions, including harsh and delayed shifting and hesitation. These issues caused unpredictable acceleration/deceleration and hesitation when starting from a stop or merging, creating a safety risk. The condition has been confirmed by authorized Ford dealers with repairs attempted and service bulletin referenced. The transmission is available for inspection. Symptoms have recurred despite repairs. Warning indicators and abnormal shifting behavior were observed intermittently beginning around 65,000 miles.

The transmission developed a harsh engagement from part to reverse and a harsh downshift when decelerating. The vehicle would frequently not change gears at highway speeds.Inspection showed that the transmission pan was full but fluid was burnt.

The car started hard shifting, bucking like an animal in the middle of driving 70 on the highway, hard to control, hard to stay out of traffic, started to smell like fuel was in the cabin, it took all I had to keep it in my lane and get over to safety without killing myself or someone else, took it to the dealership, they could not look at it for two weeks, took it to a different shop, he found that a wire had been cut and some hoses were zip tied to the frame ( previously only work on this car has been at dealership) he then towed it to the dealership at the two week appointment and they say its burning transmission fluid and hard shifting and needs a new transmission. The warranty expired two days before this occurred so not covered, it is a 2020 , should not have to completely replace a transmission only 74,000 miles on it . I had taken it n three times previously for hard shifting but it was an occasionally occurrence, they could never find any codes to explain so did not look further than what the computer said. That day, it did not throw any codes, until the secondary mechanic took the time to look under the hood, find the cut wire and fix that. Then he had 3 pages of codes. Now I not only have to pay the financed amount on this vehicle but I have to pay an additional 10,000 for a car that did not do its high functioning job and report a problem when i was feeling the problem and probably could have been a warranty fix before the warranty expired if the code appeared the first time, telling the computer to tell the technician to fix it.

Since I have bought my 2020 Ford Explorer (brand new off the lot) it has had to have the turbo replaced several times now . Currently the turbo is bad again and I’m looking at a $3500 repair for a turbo that was already replaced 2 times since I bought it. I feel there is an issue with this car handling the turbos , I am a single mom of 5 kids and cannot afford to keep replacing turbos every couple years. I now have it sitting in my driveway cause it can’t be driven and still have a $740 momthly payment to pay on it and because I can’t use the car I can’t go to work anymore so I need help with this please

Subject: Formal Complaint – 2020 Ford Explorer Transmission Failures and Unfair Coverage Practices Dear Ford Customer Service, I am writing to formally express my concern and disappointment regarding repeated transmission failures in my 2020 Ford Explorer. The vehicle required its first transmission replacement at just 4,000 miles, and again recently at approximately 100,000 miles. It has come to my attention that Ford issued a recall for transmission issues affecting a large number of 2020 Ford Explorers manufactured at the Chicago Assembly Plant during the COVID production period. My vehicle, however, narrowly falls one month outside of the official recall range. Despite this, the symptoms and failures my vehicle experienced are identical to those described in the recall and in numerous owner complaints online. I find it deeply concerning and unjust that Ford refuses to extend coverage to vehicles like mine that clearly suffer from the same manufacturing defects. It is unreasonable for a I find it deeply concerning and unjust that Ford refuses to extend coverage to vehicles like mine that clearly suffer from the same manufacturing defects. It is unreasonable for a $45,000 vehicle, only a few years old, to require two complete transmission replacements. This is not an isolated case — thousands of 2020–2022 Ford Explorer owners have reported similar failures with the same transmission model, often shortly after warranty expiration. I am requesting that Ford review this case for goodwill repair coverage or reimbursement, and to consider expanding the recall parameters to include vehicles like mine that were evidently affected by the same defective components and production issues. I have purchased over $100,000 on Ford Cars, and have only purchased Fords. I am going to purchase a brand new car in 2 years, and it most likely will not be with Ford due to their shady recall practices, and lack of care for the quality of their product and customer service.

The contact owns a 2020 Ford Explorer. The contact stated while driving at various speeds the transmission unexpected downshifted from a high gear to a low gear, and the vehicle lurched forward while attempting to decelerate. The TPMS warning light was illuminated. The vehicle was taken to a local dealer, where it was diagnosed that the transmission had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 40,000.

Ford Customer Service Case: [XXX] The transmission presented multiple problems, and eventually completed failed. Hard shifting, failing to engage properly, jerking and jolting in gear. Failure to shift to Park after stopping. Failing to shift gears up or down while driving. Loss of propulsion all together after stopping at lights or stop-signs. This put our family at risk, losing power in traffic. No warning lamps presented until the failure happened. The vehicle was towed to the dealership, and transmission failure was confirmed. The dealership did supply an estimate for transmission replacement ($6300). The vehicle is currently available for inspection, and has not yet been repaired. The interesting thing is that all of these symptoms seem to be extremely common for this exact model based on research. Multiple TSBs were issued in relation to the same model and transmission, but no repairs were ever made or suggested for this particular vehicle. It appears there may have been a recall for other 2020 Explorer STs, but somehow this particular one was excluded from the list, but manifested the exact same transmission failure. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the accelerator was depressed; however, the vehicle failed to accelerate as intended. In addition, the contact stated that the transmission was shifting roughly while upshifting or downshifting. No warning lights were illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The dealer was made aware of the failure. The contact was informed about a TSB with a similar failure, and the contact was informed that there were no recalls on the VIN related to the transmission. The manufacturer was not made aware of the failure. The failure mileage was approximately 50,000.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at 30 MPH, the power train warning light illuminated. The vehicle was taken to a dealer where it was diagnosed and determined that the AWD module needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 43,000.

On my way to visit my cousin down south my vehicle wouldnt go in park. A warning came across stating that it was a shift system fault. I went to the Ford dealership in North Carolina. They werent helpful. I went to a nearby auto repair shop alerted me that it was an issue with tge powertrain that Ford covered in vehicles same as my yr make and model. Ford refused to honor it due to the fact that it doesnt fit my vin number even though it is the very same issue presented in the other vehicle with the similar yr make and model. It is unsafe. I have a family. I would not move

The contact owns a 2020 Ford Explorer. The contact stated while driving at an undisclosed speed, the transmission unexpectedly downshifted from 3rd to 2nd gear as indicated on the console shift indicator. The vehicle returned to normal functionality, but the failure became a regular occurrence. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the transmission. The contact was informed that the transmission needed to be replaced. After investigating the failure, the contact related the failure to Technical Service Bulletin: 22-2428. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 83,000.

2020 explorer Transmission needs to be rebuilt due to transmission failure. Hard shifting that causes car to jerk dangerously. Decreased ability to gain speed due to delays and inability to properly shift though gears. Issues started on April 2025 and have continued to get worse. Care only has a little over 36000 miles on it. It was bought brand new November of 2019. Car is currently at ford dealership being worked on but this is a known issue with the transmission on 2020 models. This should be covered at no cost to me but here I am stuck paying for most of it.

On May 14, 2025, at approximately 72,000 miles, the vehicle began making a loud rumbling noise when put into gear and proceeding in forward or reverse. The rumbling\shaking would happen to a lesser degree if torque was maintained in the system and all turns were made while accelerating. The vehicle was immediately taken to the Ford Dealership. The transmission tech began to back up the vehicle, at which point the rumbling\shaking occurred and the tech stated that the rear differential (RDU) had failed. The vehicle was left at the Ford Dealership awaiting complete diagnosis. The vehicle was previously taken to the dealership on October 8, 2024, October 14, 2024, October 24, 2024, November 19, 2024, and December 16, 2024 to have the rumbling\jerking\slipping issues fixed and the complete drivetrain evaluated. On May 30, 3025, the owner was advised that the diagnosis was a failed rear differential and a failed transmission. As documented in NHTSA Safety Issue ID# 11655556, both front axles were just fully replaced replaced three times on October 2, 2024 (65,221 miles), October 16, 2024 (65,301 miles), and October 28, 2024 (65,597 miles) September to address issues with severe vibrations and rumbling which occurred when making turns and driving around curves. These severe vibrations and rumblings coupled with rough shifting and a hop\slip of the transmission when approaching 0 mph caused alarm and deep concern to the passengers in the car, so much so that they expressed fear for their safety as the vehicle shook and jerked. The axle replacement on October 28, 2024 included performing TSB 23-2174 to swap axle types completely by removing the Front Axle Disconnect Assembly. The rumbling\clunking\hopping\slipping persisted off and on after the replacement of the axles and transmission (TCM\PCM) reprogramming by the Ford Dealership. There were no warning lights or messages. The passengers were scared to ride in the car and the driver was nervous. Vehicle can be inspected.

When entering a roundabout, the vehicle failed to accelerate for a few moments. The vehicle then suddenly accelerated agressviely putting the occupants at risk for a collision with the oncoming traffic amd vehciles ahead of us, already in the roundabout.

Transmission had been slipping on and off for a long long time. Finally started slipping multiple times in a mile. Transmission needed replaced

Hard shifting up and down through the transmission shifting sequence. Multiple clutch friction codes and powertrain warnings from Ford service advisor on 3/10/25. Check engine light on. Vehicle mileage 58,735 under warranty but no communication from Ford Motor Company until we brought the vehicle to a dealership. 5-6 week projected repair process at this time. TSB’s on the 10R80 and 10R80 MHT transmissions reported back through 2020 MY. Claim started with Ford Motor Company 3/10/25 and claim number assigned due to mileage of vehicle under the 60,000 mile warranty termination point.

When my truck is decreasing speed/on the downshift, there is a very hard jerk. I took it to my local Ford dealer and was told there’s an issue with my transmission.

i have been seeing complainants about the 2020 ford explorer transmission, I just want to say that I also had transmission issues with my 2020 ford explorer, I had Vehicle down shift issues at or around 50,000 miles, i took it back to the dealer because it was still under the 60K miles power train warr. The dealer had my explorer for about a week to do repairs, I do remember them saying there was a technical bulletin about this problem. I still have transmission jerking issues when i am driving slowly and have to let's say step on the gas to accelerate. I am at 67,000 miles now and worried is this thing going to make it to 100K.

Transmission shifts hard from first to second gear upon acceleration, then shifts hard down at approximately 25-30mph. Dealership is aware. Has been happening since I got vehicle, but no fix has been available.