44 complaints reported

1996 Ford F-150 Fuel System

Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.

Reports
44
Crashes
1
Fires
1
Injuries
2

Complaint Timeline

Chronological view of owner reports

May 2003

WHEN BOTH TANKS WERE FULL AND THE REAR TANK WAS USED THE FUEL WOULD LEAK FROM THE NECK OF THE FRONT TANK. *NLM RETURNED USPS, 2ND ATTEMPT MADE 06/08/07 FAILED. *LJ

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Jun 2001
Oct 2002

DUAL TANK VALVE ALLOWS FUEL TO BE PUMPED INTO FRONT TANK UNTIL FUEL LEAKS OUT OF FILLER NECK. DT

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Jan 2002
Oct 2002

WHEN PUMPING FUEL INTO ONE OF DUAL FUEL TANKS, ONE TANK OVERFLOWS INTO ANOTHER TANK THAT'S ALREADY FULL, CAUSING A FUEL SPILLAGE. *AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Jun 2001
Jul 2002

SAME PROBLEM AS 1993 RECALL. NHTSA CAMPAIGN ID #01|008000. *AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Jul 2002

A PORTION OF THE UNUSED FUEL FROM REAR TANK TO BE RETURNED TO THE FRONT TANK, WHEN THIS OCCURRED THE CAPACITY OF THE FRONT TANK WAS EXCEEDED WHICH CAUSED FUEL SPILLAGE. DEALER NOTIFIED THAT VEHICLE YEAR WAS NOT INCLUDED IN RECALL. CONSUMER COULD SMELL GAS AT VARIOUS TIMES. SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF THE IGNITION. MANUFACTURER NOTIFIED BUT WAS NOT WILLING TO DO ANYTHING. *TT

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Jan 2002
May 2002

REAR TANK IS PUMPING GAS TO FRONT TANK, CAUSING IT TO OVER FLOW OUT.*AK WHEN FILLING THE REAR TANK MOST OF THE FUEL WAS PUMPED INTO THE FRONT TANK CAUSING THE GAS CAP TO FLY OFF WHEN THE CONSUMER REMOVED IT. *MJ

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: May 2002
Apr 2002

WHEN SWITCHING TO FRONT TANK IT STARTED TO BUILD PRESSURE, AND GAS POUR OUT OF REAR TANK FILLER SPOUT. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Jan 2002
Feb 2002

WHILE FUELING REAR TANK FRONT TANK STARTED TO OVERFLOW. VEHICLE HAS NOT BEEN TAKEN TO DEALERSHIP.*AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Jan 2002
Jul 2001

93 V 125 000/FUEL TANK ASSEMBLY: A PORTION OF UNUSED FUEL FROM ONE TANK TO BE RETURNED TO SECOND TANK. WHEN IT OCCURRED THE SECOND TANK EXCEEDED, CAUSING FUEL SPILLAGES. SPILL CAN RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF IGNITION. DEALER/MANUFACTURER WERE NOTIFIED, AND INFORMED CONSUMER THAT VEHICLE WAS NOT COVERED UNDER RECALL. *AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Jul 2001
Jul 2001

A PORTION OF UNUSED FUEL FROM ONE TANK IS BEING RETURNED TO SECOND TANK, CAUSING FUEL LEAKAGE. DEALER HAS BEEN NOTIFIED. PLEASE PROVIDE FURTHER INFORMATION.*AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
May 2001

CONSUMER WAS TRAVELING ON HIGHWAY AND SMELLED GASOLINE.GAS GAUGE DIDN'T WORK. HE PULLED OVER, AND LIFTED HOOD. VEHICLE HAS TWO TANKS, AND FRONT TANK WAS FULL, GASOLINE WAS GOING INTO VAPOR RECOVERY . DEALERSHIP WAS AWARE OF PROBLEM. *AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Jan 2000
May 2001

FUEL FROM THE REAR TANK FLOWS INTO THE FRONT TANK, THROUGH THE FUEL SYSTEM.*AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Jan 2000
Feb 2001

THE TRUCK IS EQUIPPED WITH DUAL FUEL TANKS. WHEN BOTH TANKS ARE FILLED AND THE REAR TANK IS SELECTED IT PUMPS GAS INTO THE ALREADY FULL FRONT TANK, CAUSING IT TO RUN OUT OF THE FUEL CAP DOWN THE SIDE OF THE TRUCK ONTO THE GROUND. I FEEL THIS COULD EASILY CAUSE A FIRE YET HAVE BEEN UNABLE TO GET THE FORD DEALER TO REPAIR THIS PROBLEM. I HAVE NOT BEEN ABLE TO USE THE REAR TANK FOR OVER TWO YEARS. IS THIS A COMMON PROBLEM WITH DUAL TANK FORD TRUCKS?*AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Dec 1999
Sep 2000

REAR FUEL TANK LEAKS & DRIPS ON TAIL PIPE.I THINK THIS IS BECAUSE DIRT & SALT LAY ON THE FRONT OF TANK ON TOP OF PLATE THAT PROTECTS THE BOTTOM SIDE OF TANK. THE TANK RUSTS OUT ALONG THIS FRONT EDGE. *AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Oct 1999
Aug 2000

FUEL LEAKS FROM THE FUEL TANK. WHEN VEHICLE IS PARKED OR IN MOTION FUEL RUNS OUT OF THE TRUCK FROM THE OPENING OF GAS TANK. WHEN GAS CAP IS TAKEN OFF FUEL STARTS TO SQUIRT OUT DUE TO PRESSURE. DEALER ADVISED CONSUMER THAT DEFECT WAS DUE TO CHECK VALVE BEING FAULTY AND BUILT PRESSURE INSIDE TANK. DEALER HAD ORDERED CHECK VALVE FROM MANUFACTURER FOR THE FRONT AND BACK PUMP. BOTH PUMPS WERE STILL DEFECTIVE. DEALER WENT TO A THIRD COMPANY FOR OPERATIVE PART. *AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Mar 2000
Mar 2000

A MALFUNCTION WITHIN THE CHECK VALVE AND FUEL PUMP ASSEMBLY CAUSES A PORTION OF UNUSED FUEL TO TRANSFER FROM ONE TANK TO THE SECOND TANK, CAUSING FUEL LEAKAGE. VEHICLE WAS NOT INCLUDED IN RECALL 93V125000/ FUEL TANK: AUXILLARY SELECTOR AND SWITCH. PLEASE GIVE ANY FURTHER DETAILS. *AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Jan 2000

REAR TANK WAS PUMPING FUEL INTO THE OTHER TANK, CAUSING IT TO OVERFLOW AND LEAK GAS. DEALER HAS REPLACED FUEL PUMP AND CHECK VALVES. *AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Apr 1997 Crash Fire Injury

GOING 35MPH A FRONTAL COLLISION OCCURRED WHERE ON IMPACT A FIRE CAME FROM BOTH SIDES OF THE HOOD, CAUSING TOTAL DAMAGE TO THE VEHICLE. AFTERWARDS, SAW FUEL COMING OUT OF ONE OF ITS FUEL LINES. *AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company
Incident: Aug 1997
Nov 1996

THE REAR TANK PUSHES FUEL INTO THE FULL FRONT TANK AND THEN THE FUEL GOES OUT ONTO THE GROUND. PLEASE DESCRIBE. *AK

Type: Vehicle, Vehicle: 1996 FORD F-150, Manufacturer: Ford Motor Company

Trend Over Time

Complaints by year

Quick Summary

The 1996 Ford F-150 has 44 Fuel System complaints on file. 1 crashes have been reported. Review the timeline above for detailed owner experiences.