48 complaints reported

2004 Ford F-250 Engine

Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.

Reports
48
Crashes
0
Fires
1
Injuries
0

Complaint Timeline

Chronological view of owner reports

Jul 2024

The contact owns a 2004 Ford F-250. The contact stated while driving at an undisclosed speed, the vehicle lost motive power and stalled. There was no warning light illuminated. The vehicle was able to be restarted; however, the failure recurred. The dealer was not contacted, and the vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 140,000.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jul 2024
Dec 2020

SPARK PLUG BLEW OUT. REPAIR ESTIMATE $1300. FORD APPARENTLY KNEW ABOUT THE ISSUE AND SETTLED IN A CLASS ACTION LAWSUIT. THEY DID NOT INFORM OWNERS OF THE POTENTIAL PROBLEM, SO I FEEL THEY ARE STILL CULPABLE FOR THE DAMAGES.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Apr 2020
Apr 2020

TL* THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING AT 40 MPH, THE VEHICLE LOSS MOTIVE POWER AND STALLED WITHOUT WARNING. THE CONTACT COASTED THE VEHICLE OVER TO THE SHOULDER OF THE ROADWAY. THE VEHICLE WAS RESTARTED AND RESUMED NORMAL VEHICLE OPERATION. THE FAILURE RECURRED 4 TIMES. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED NOR REPAIRED. A DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 180,000.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jun 2020
Jun 2019

TL* THE CONTACT OWNS A 2004 FORD F-250. WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS PULLED OVER TO THE SIDE OF THE ROAD AND RESTARTED. THE FAILURE RECURRED THREE TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC TO BE DIAGNOSED, BUT THE CAUSE OF THE FAILURE COULD NOT BE DETERMINED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERRED THE CONTACT TO NHTSA. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 296,000.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jul 2019
Feb 2019

I HAVE A 2004 F 250 SUPER DUTY WITH THE 6.0 ENGINE IT IS A KNOWN FACT THAT THE BOLTS THAT HOLD THE HEADS DOWN STREACH WHEN HOT LETTING WATER INTO THE OIL SYSTEM ITS ALL OVER THE INTERRNET ABOUT THE 6.O ENGINE THAT FORD PROVIDES THE ONLY FIX IS TO HAVE THE CAB REMOVED AND REPLACE THE BOLTS WITH STUDS THAT CAN TAKE THE HIGH TEMP THAT THE ENGINE PRODUCES THIS IS ONLY ONE OF THE PROBLEMS BUT THIS PROBLEM COST ME OVER 5000$ TO FIX SURE WOULD BE NICE FOR YOU ALL TO LOOK INTO THIS PRODUCT THAT FORD HAS BEEN USEING AND KNOWS THERES A PROBLEM WITH THAT ENGINE,,YOU GO TO TRADE IT IN AT FORD AND THEY SEE IT HAS A 6.0 ENGINE IN IT AND THE PRICE DROPS ,WAY ,WAY TO MUCH FOR A TRUCK THAT SOLD NEW FOR 45000$ , I FOUND MY TRUCK LEAKING WATER IN THE DRIVE WAY SETTING STILL NO REASON FOR IT TO START LEAKING ,,I HAVE THE BILLS FROM FORD DEALER WHERE I HAD IT FIXED IF NEEDED PLEASE LOOK INTO THIS ENGINE ITS NOT RIGHT TO PUT SO MUCH MONEY INTO A TRUCK THAT HAS THIS PROBLEM THAT NOT ONE OTHER ENGINE FORD HAS DOES WHAT THE 6.0 DOES ,ALSO BAD EGR IT HAS TO BE BY PASSED THIS STUFF SHOULD NOT HAPPEN ALSO SHOWED WATER IN GAS EMPTYED THE CANTAINER AND THEN GAS GAUGE STOPS WORKING AND GAS LIGHT STAYS ON ALL THE TIME ,,,,NEVER BUY FORD

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Oct 2015
Nov 2017

FAULTY EXHAUST MANIFOLD BOLTS BREAK OFF AND CAUSE EXCESSIVE NOISE, EXHAUST ENTERS THE DRIVERS CABIN, VEHICLE WILL NOT PASS EMISSIONS INSPECTION AND IS EXPENSIVE TO REPAIR. I HAVE 4 FORD VEHICLES WITH THIS PROBLEM. FIRST INCIDENT WAS AT AROUND 50,000 MILES AND 48 MONTHS AFTER PURCHASE. FORD REFUSED TO MAKE REPAIRS UNDER ANY PORTION OF THE FACTORY WARRANTY. THEY CLAIM LIFETIME EMISSIONS WARRANTY DOESN'T COVER IT, NOR THE 100,000 POWERTRAIN WARRANTY. I HAVE SPENT OVER $8000.00 MAKING REPAIRS TO THESE EXHAUST MANIFOLDS.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jan 2015
Sep 2016

TL* THE CONTACT OWNS A 2004 FORD F-250. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED IN THE MIDDLE OF THE ROAD WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A LOCAL DEALER AND THE FUEL INJECTION CONTROL MODULE WAS REPLACED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 103,000.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Apr 2016
Jul 2016

THE THIRD FROM THE FRONT ON THE PASSENGER SIDE SPARK PLUG BLEW OUT AND A HELI COIL WAS REPLACED AND AFTER UNDER 500 MILES IT BLEW OUT AGAIN NOW THEY ARE REPLACING A SECOND HELI COIL AND I AM WORRIED ON IF IT WILL HOLD AND HOW DEPENDABLE IT WILL BE. SECOND I AM WONDERING IF THERE IS ANY COMPENSATION FROM FORD MOTOR CO. FOR THE EXPENSES OF THIS PROCEDURE AND IF ANY HEAD WORK/REPLACEMENT IS NEEDED AND WHOM WOLUD BE RESPONSABLE FOR THE COST.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: May 2016
Jan 2016

TL* THE CONTACT OWNS A 2004 FORD F-250. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO RESTART. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE FAILURE WAS UNDETERMINED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 82,000.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jul 2016
Apr 2014

SPARK PLUG NUMBER 3 BLEW OUT OF THE ALUMINUM CYLINDER HEAD. *TR

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Apr 2014
Sep 2013

TL* THE CONTACT OWNS A 2004 FORD F-250 TDI. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, WHITE SMOKE STARTED TO EMIT OUT OF THE EXHAUST PIPE. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE VEHICLE HAD BLOWN A HEAD GASKET. AS A RESULT, THE COOLER, EGR, AND HEAD GASKET NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 75,961 AND THE CURRENT MILEAGE WAS 76,000. UPDATED 11/19/13*CN UPDATED 12/2/2013 *JS

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Aug 2013
May 2013

TL* THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT HILE DRIVING 50 MPH, THE VEHICLE BEGAN TO LOSE POWER. THE VEHICLE WAS TOWED TO A DEALER FOR DIAGNOSIS AND THE TURBO WAS REPLACED. THE FAILURE WAS A RECURRING ISSUE AND WAS REPLACED A TOTAL OF FOUR TIMES. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 800 AND THE CURRENT MILEAGE WAS 56,000.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: May 2004
Feb 2013

TL* THE CONTACT OWNS A 2004 FORD F-20. THE CONTACT STATED THAT THERE WAS A RECURRING FAILURE WITH THE EGR VALVE COOLER. THE TURBO ENGINE ALSO FAILED AND AS A RESULT, CAUSED DAMAGE TO THE ENGINE HEADS WHICH RESULTED IN A STALLING FAILURE. IN ADDITION, THE FUEL LEVEL GAUGE WOULD NOT PROVIDE ACCURATE FUEL LEVEL READINGS. THE FAILURE WAS REPORTED TO THE MANUFACTURER. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 1,500 AND THE CURRENT MILEAGE WAS 43,322. *TR

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Oct 2004
Jan 2012

TL* THE CONTACT OWNS A 2004 FORD F-250 DIESEL. THE CONTACT STATED THAT WHILE DRIVING 15 MPH, EXCESS SMOKE EMITTED FROM THE EXHAUST PIPE. THE DEALER WAS NOTIFIED AND STATED THAT THE EGR COOLER MIGHT BE DEFECTIVE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 86,100. UPDATED 02/27/12*LJ UPDATED 02/27/12

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jan 2012
Dec 2010

TL*THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH APPROACHING AN INTERSECTION THE VEHICLE SUDDENLY STALLED. HE HAD TO COAST THE VEHICLE ONTO THE SIDE OF THE ROAD IN ORDER TO RESTART IT. THE FAILURE OCCURRED INTERMITTENTLY FOR TWO YEARS. THE VEHICLE WAS INSPECTED BY A DEALER WHO INFORMED THE CONTACT THAT HE NEEDED TO REPLACE THE TURBO IN THE G-VALVE INSIDE OF THE ENGINE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 104,000.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Dec 2008
Nov 2010 Fire

TL*THE CONTACT OWNS A 2006 FORD F-250. THE CONTACT STATED THAT THE EGR COOLER AND TURBO FAILED WHICH CAUSED SMOKE TO BE EMITTED. THE DEALER STATED THAT THE EGR COOLER NEEDED TO BE REPLACED. THE MANUFACTURER HAD NOT BEEN NOTIFIED. THE VEHICLE WAS BEING REPAIRED. THE VIN WAS UNAVAILABLE. THE CURRENT MILEAGE WAS APPROXIMATELY 150,000. THE FAILURE MILEAGE WAS APPROXIMATELY 100,000.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Nov 2009
Oct 2010

TL*THE CONTACT OWNS A 2004 FORD F-250. AFTER STARTING THE VEHICLE, THE CONTACT NOTICED WHITE SMOKE WAS EMITTED FROM THE EXHAUST PIPE. ALSO WHEN DRIVING ANY SPEED, THE CONTACT NOTICED THAT THE VEHICLE WOULD SUDDENLY DECELERATE. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 184,000.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Apr 2010
Oct 2010

TL*THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT TWO OF THE BOLTS THAT HOLD THE PULLEY ON THE ENGINE BROKE OFF AND THE TWO OTHER BOLTS WERE LOOSE. THE FAILURE CAUSED THE FRONT ENGINE COVER TO BREAK AND WHEN THE ENGINE BECAME WARM IT SHUT DOWN. THE DEALER STATED THAT THIS HAD BEEN A PROBLEM AND THAT THEY WOULD HAVE TO REBUILD IT PIECE BY PIECE BECAUSE THE PART WAS ON NATIONAL BACK ORDER. THE FAILURE MILEAGE AND CURRENT MILEAGES WERE 86000.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jan 2010
Sep 2008

THE TURBO IN MY FORD PICKUP HAS BEEN REPLACED TWICE. I HAVE SPOKEN TO OTHER PEOPLE THAT HAVE HAD THE SAME PROBLEM. MY PICKUP IS A 2004 F250 WITH A TURBO DIESEL ENGINE . *TR

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jun 2008
Jul 2006

DT*: THE CONTACT STATED WHILE DRIVING 35MPH OR LESS, THE ENGINE REVS FOLLOWED BY A SUDDEN DECREASE. THE VEHICLE WAS INSPECTED BY A DEALER WHO PERFORMED A DIAGNOSTIC TEST WHICH PRODUCED NO FAILURE CODES. THE SERVICE DEPARTMENT WAS UNABLE TO DUPLICATE THE PROBLEM.

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jul 2006
Mar 2006

2004 FORD F250 SUPER DUTY, ENGINE SHUTS OFF AND ON DRIVING DOWN THE HIGHWAY, LOSE POWER STEERING AND BRAKES. VERY UNSAFE VEHICLE WHEN THIS HAPPENS. THIS HAS OCCURRED 7 SEPARATE TIMES. ONCE AFTER RECALL DONE THUS RECALL DID NOT FIX THE PROBLEM. LEERY TO DRIVE NOW. LESS THAN 100 DRIVEN SINCE. *JB

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Oct 2005
Nov 2005

DT: THE CONTACT STATES WHILE TRYING TO ACCELERATE THE TURBO ON THE VEHICLE WILL NOT ALLOW THE VEHICLE TO MOVE; IT WILL CREEP FORWARD BUT WILL NOT ACCELERATE. ALSO, IF YOU ARE PULLING WEIGHT WITH THE VEHICLE IT WILL ACTUALLY MOVE BACKWARDS. THIS PROBLEM OCCURS ON A DAILY BASIS. THE DEALERSHIP HAS REPLACED THE TURBO AND THIS WILL CORRECT THE PROBLEM FOR ABOUT A MONTH AND THEN THE PROBLEM WILL REOCCUR. THEY ARE UNABLE TO COME UP WITH A REMEDY TO CORRECT THIS DEFECT. THE SERVICE MANAGER EXPLAINED TO HIM THE ONLY REPAIR IS TO CONTINUE TO REPLACE THE TURBO. *NM

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jan 2003
Jul 2005

DT: CONTACT STATES: 2000 FORD F250. THE VEHICLE HAS 31,000 MILES ON IT AND HAS BEEN IN THE SHOP SEVERAL TIMES FOR THE SAME THING. THE VEHICLE WILL DIE WHILE DRIVING DOWN THE HIGHWAY. IT WILL DIE WHILE YOU ARE STOPPED AT A RED LIGHT. THE DEALER CANNOT FIND THE PROBLEM. THEY HAVE REPLACED THE EGR VALVE WHICH IS PART OF THE ENGINE 4-5 TIMES. THE PROBLEM STILL EXITS. THE MANUFACTURER SAID THEY COULD FIX IT. THEY HAVE BEEN WORKING ON IT SINCE IT HAD 3,000 ON IT. VEHICLE IS STILL UNDER WARRANTY. AT PRESENT IT HAS 31,000 ON IT AND IS STILL HAVING THE SAME PROBLEM. THE CONSUMER IS CONCERNED FOR HIS SAFETY. THE CONSUMER SAID THE DEALER OR THE MFR CANNOT GIVE HIM ANY REASON WHY THE CAR KEEPS DYING ON THE HIGHWAY. THEY CANNOT SPECIFICALLY IDENTIFY WHAT IS CAUSING THE PROBLEM. *NM

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Dec 2005
Jun 2005

WHILE DRIVING VEHICLE STALLED. CONSUMER RESTARTED THE VEHICLE, AND DROVE IT HOME. CONSUMER WILL CONTACT THE DEALER FOR AN APPOINTMENT. *AK

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jun 2005
Feb 2005

THE VEHICLE STALLS UNEXPECTEDLY AT VARIOUS SPEEDS. TAKEN TO THE DEALER FOR THE FIFTH TIME, BUT THE CAUSE IS STILL UNDETERMINED. *NM *NM THE CONSUMER STATED THAT THE VEHICLE WAS TAKEN TO THE DEALER 8 TIMES BECAUSE OF THE SHUTTING OFF AND THE SURGING. *TC

Type: Vehicle, Vehicle: 2004 FORD F-250, Manufacturer: Ford Motor Company
Incident: Oct 2004

Trend Over Time

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Quick Summary

The 2004 Ford F-250 has 48 Engine complaints on file. Review the timeline above for detailed owner experiences.