30 complaints reported

2005 Ford F-250 Engine

Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.

Reports
30
Crashes
0
Fires
1
Injuries
0

Complaint Timeline

Chronological view of owner reports

Oct 2024

The contact owns a 2005 Ford F-250. The contact stated while driving at an undisclosed speed, the contact heard a loud rumbling noise that sounded like rocks in the engine. In addition, the contact stated that when the vehicle was parked and the engine was turned off, the vehicle was started, however, the vehicle did not start. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The contact stated that her husband was an independent mechanic and had recently replaced several unknown parts, however the failure reoccurred. The manufacturer was not made aware of the failure. The failure mileage was 246,808.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Aug 2024
Jan 2019

ENGINE WOULD PUT OUT WHITE SMOKE THEN WOULD START TO OVER HEAT.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: May 2016
Sep 2018

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THAT THE VEHICLE EXPERIENCED A COMPLETE LOSS OF POWER WHILE DRIVING VARIOUS SPEEDS. THE FAILURE OCCURRED WITHOUT WARNING. FERRARIO FORD LINCOLN (2472 CORNING RD, ELMIRA, NY) WAS CONTACTED AND DIAGNOSED THE FAILURE AS A HIGH PRESSURE OIL PUMP MALFUNCTION AND THE PART WOULD NEED TO BE REPLACED. THE FAILURE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 20,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Oct 2010
Jun 2018

THIS PARTICULAR MODEL AND YEAR WITH THE 6.0 LITRE ENGINE (2005 ) IS NORTORIOUS FOR THE OIL COOLER TO BLOW UP LEAVING YOU STRANDED WHEREVER. WHEN IT HAPPENED TO ME I WAS PULLING A 33FT 5TH WHEEL TRAILER AND ALMOST WRECKED. FORD KNOWS ALL ABOUT THIS FAULTY PIECE OF EQUIPMENT YET DOESN'T RECALL IT AND SHOULD BE HELD ACCOUNTABLE FOR REPLACING IT. IT COST ME $6000 TO GET MY TRUCK FIXED. THE FAULTY PIECE WAS INSTALLED BY FORD AND SHOULD BE RESPONSIBLE BY FORD FOR REPAIR COSTS

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jan 2016
Dec 2017

TL* THE CONTACT OWNS A 2005 FORD F-250. WHILE DRIVING 25 MPH, THE ENGINE STALLED AND THE CHECK ENGINE INDICATOR ILLUMINATED. THE VEHICLE LOST POWER, ROLLED BACK DOWN THE HILL, AND STOPPED. THE VEHICLE WAS TOWED ON DECEMBER 10TH TO LEGACY FORD (2906 ISLAND LAGRANDE, OR 97850). THE DEALER STATED THAT THERE WERE NO RECALLS ON THE VEHICLE FOR THE FICM. THE DEALER MADE TWO REPAIRS DUE TO AN UNKNOWN RECALL REGARDING THE PRESSURE SENSOR AND RECALIBRATION. THE MANUFACTURER WAS CONTACTED AT 1-800-392-3673 AND STATED THAT THERE WERE NO RECALLS ON THE FICM FOR THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED DUE TO NOT BEING ABLE TO REGAIN POWER. THE VEHICLE HAD NOT BEEN REPAIRED AND REMAINED AT THE DEALER. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 205,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Aug 2017
Jun 2016

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. THE FAILURE DID NOT OCCUR ONCE THE VEHICLE WAS RESTARTED. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 215,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: May 2016
Mar 2016

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO MANEUVER THE VEHICLE TO THE SHOULDER OF THE ROAD. THE CONTACT STATED THAT WHILE ATTEMPTING TO RESTART THE VEHICLE, IT WOULD MAKE AN ABNORMAL NOISE AND FINALLY RESTARTED AFTER SEVERAL ATTEMPTS. THE CONTACT STATED THAT VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS; HOWEVER THE FAILURE COULD NOT BE DUPLICATED. THE CONTACT STATED THAT THE DEALER UPDATED THE COMPUTER OF THE VEHICLE HOWEVER THE FAILURE RECURRED. THE CONTACT STATED THAT THE FAILURE WOULD OCCUR INTERMITTENTLY. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 20,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Mar 2007
Nov 2015

F250 6.0L DIESEL WITH 85844 MILES HAD THE EGR/OIL COOLER GO BAD THE REPAIR COST 4744.00 AT THE DEALER. I HAVE AN EXTENDED WARRANTY BUT AS USUAL NOT COVERED. THIS A KNOWN PROBLEM WITH THESE 6 LITERS ALONG WITH THE HEAD BOLS BEING SUBSTANDARD AND FAULTY FICM WHICH I REPLACED AT THE COST OF 525.00 AND DOING THE WORK MYSELF. I HAVE TRIED TO RESOLVE THIS WITH FORD AND MY WARRANTY COMPANY WARRANTY DIRECT TO NO AVAIL. I DID GET THE WARRANTY COMPANY TO ADMIT THE EGR COOLER WAS COVERED BUT THEY WOULD NOT COVER THE OTHER REPAIRS REQUIRED WITH THIS REPAIR SO I GOT 981.00 FROM THEM. THESE PROBLEMS HAVE BEEN WELL DOCUMENTED AND I FEEL IT IS ABOUT TIME THE NESTA GOT INVOLVED AND GOT RECALLS ESTABLISHED. MY VEHICLE JUST STARTED HAVING A SMALL AMOUNT OF FLUID UNDER IT TH A T I HAD CHECKED OUT WITHIN 2 DAYS OF NOTICING WHICH LED TO THE EGR/OIL COOLER BEING REPAIRED AND THE FICM GOT REPLACED A FER TRUCK STARTED RUNNING REAL RUFF ON COLD START UP AND THE FICM SENT CODE OF THE PROBLEM BUT IT CAN ALSO JUST STOP FUNCTIONING EVEN WHILE DRIVING WHICH COULD BE FATAL.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: May 2015
Sep 2015

PULLING INTO MY DRIVEWAY IT STARTED SMOKING REALLY BAD. *TR

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: May 2014
Jun 2015

TL* THE CONTACT OWNS A 2005 FORD F-250. WHILE DRIVING AT 5 MPH AND PULLING INTO TRAFFIC, THE ENGINE STALLED. THE VEHICLE RESTARTED AFTER A FEW ATTEMPTS. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE OIL PRESSURE SENSOR AND REGULATOR FAILED. THERE WERE NO WARNING INDICATORS ILLUMINATED PRIOR TO THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE ISSUE. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 199,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Aug 2015
Nov 2014

TL* THE CONTACT OWNS A 2005 FORD F-250. WHILE DRIVING APPROXIMATELY 30 MPH, THE VEHICLE SHOOK VIOLENTLY. THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS UNKNOWN.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Apr 2013
Oct 2014

WHILE DRIVING ON M-37 I NOTICED WHITE STEAM COMING OUT OF EXHAUST. NOTICED ENGINE TEMP RISING. I STOPPED COOLED ENGINE AND BROUGHT TRUCK HOME, WHERE IT HAS BEEN SINCE THEN. THIS IS A PROBLEM FORD MOTOR COMPANY HAS KNOWN ABOUT SINCE 2005. THE ENGINEERING DEPARTMENT IDENTIFIED THIS DESIGN FLAW BACK THEN AND STILL TO THIS DAY REFUSE TO HELP COMPENSATE CONSUMERS FOR REPAIRS. THE HEAD BOLTS STRETCH ALLOWING FOR THE HEAD GASKETS TO FAIL. I ASKED FORD MOTOR COMPANY CUSTOMER SERVICE IF I BROUGHT MY VEHICLE TO A AUTHORIZED FORD DEALER IF THEY WOULD ABSORB SOME OF THE EXTENSIVE COST FOR REPAIRS ( 5-6000 DOLLARS). THEIR RESPONSE WAS NO, BECAUSE WE HAVE NO RECALLS ON THIS. IN MY OPINION THEY HAVE KNOWINGLY ALLOWED THIS ENGINE TO BE MANUFACTURED AND SOLD TO THE PUBLIC EVEN THOU THESE DESIGN FLAWS WERE PRESENT. THAT IS PLAIN UNACCEPTABLE. I ASK YOU TO GO ON THE INTERNET. TYPE IN FORD 6.0 DIESEL AND SEE HOW MANY FORUMS COME UP. YOU WILL SEE CASE AFTER CASE OF FAILURES. I AM LEFT WITH THIS REPAIR COST, AND WITH NO RELIEF FROM FORD. *TR

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Sep 2014
Jul 2014

TL* THE CONTACT OWNS A 2005 FORD F-250. WHILE DRIVING APPROXIMATELY 60 MPH, THE VEHICLE STALLED. THE DEALER STATED THAT THE OIL PRESSURE FITTING INSIDE THE ENGINE FAILED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 150,000. UPDATED 11/14/14*CN THE CONSUMER STATED THE LOW PRESSURE OIL PUMP FAILURE WAS THE RESULT OF THE LIFTER FAILURE. UPDATED 4/30/2015 *JS

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jan 2012
Jun 2014

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING 45-50 MPH, THE VEHICLE STALLED AFTER THE CHECK ENGINE LIGHT ILLUMINATED. THE VEHICLE WAS NOT TAKEN TO AN INDEPENDENT MECHANIC OR DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE AND CURRENT WAS 86,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Apr 2014
Jan 2014

TL* THE CONTACT OWNS A 2005 FORD F-250. WHILE DRIVING 55 MPH, THE CONTACT STATED THAT THE VEHICLE POWERED OFF WITHOUT WARNING. THE CONTACT RESTARTED THE VEHICLE AND IT PERFORMED NORMALLY THEN POWERED OFF AGAIN. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jan 2006
Sep 2013

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THAT WHILE TRAVELING APPROXIMATELY 20 MPH, THE VEHICLE SUDDENLY STALLED AND FAILED TO RESTART. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 39,000. UPDATED 12/4/13*CN THE CONSUMER STATED THE FAILURE WAS DUE TO A MANUFACTURING DEFECT. THE EGR AND COOLERS FAILED DUE TO CLOGGING AND EXCESSIVE HEAT.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: May 2013
Jan 2013

I WAS HAVING PROBLEMS WITH THE TRUCK SPITTING AND SPUTTERING AND BLOWING BLACK/BLUE SMOKE WHEN UNDER LOAD. TOOK TO DEALER, REPLACED INJ. FUEL PUMP AND LINE, STOPPED FOR A FEW MONTHS AT THE COST OF $3200 THEN TWO MONTHS LATER COMING UP RT 81. KEPT RUNNING VERY ROUGH, SHAKING STALLING, PULLED OVER AND HAD AAA TAKE IT TO DEALER, THEY SENT IT OUT AND WAS CALLED BEING TOLD CYLINDER IS BAD DUE TO BAD INJ. THEY STARTED THE TRUCK TO MOVE IT OUT OF GARAGE AND A LOUD BANG WAS HEARD THEN THE ENGINE DIED..I STILL OWE $15,000 ON THIS TRUCK AND CANT AFFORD $8,000 FOR A NEW ENGINE. I HAVE HAD FORDS IN THE PAST AND HAD ONLY RUST PROBLEMS WITH THEM BUT I WILL DON'T BUY ANOTHER ONE AFTER THIS ... *TR

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Nov 2012
Apr 2012

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THE FUMES ENTER THE CABIN AND MAKE THE VEHICLE OCCUPANTS DIZZY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE CONTACT WAS INFORMED THAT THE BOLTS FOR THE ENGINE MANIFOLD CORRODED AND FRACTURED. THE DEALER STATED THAT THIS WAS A KNOWN FAILURE BECAUSE THE BOLTS WERE METAL AND THE FRAME WAS ALUMINUM. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 55,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jul 2011
Feb 2012

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING 50 MPH THE VEHICLE STARTED TO JERK VIOLENTLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE DEALER COULD NOT DIAGNOSED THE PROBLEM. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 60,000 AND THE CURRENT MILEAGE WAS 80,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Sep 2011
Feb 2012

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE STARTED TO JERK VIOLENTLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE AND SENT A LETTER ADVISING TO CHECK THE TIRE INFLATION PRESSURE LEVEL. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 30,000 AND THE CURRENT MILEAGE WAS 110,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Feb 2006
Feb 2012

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH WHEN THERE WAS A SLIGHT LOSS IN ENGINE POWER WITH AN UNUSUAL NOISE. THE FAILURE BECAME MORE SEVERE OVER A PERIOD OF TIME AND OCCURRED WHENEVER THE VEHICLE WAS IN OPERATION. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO DETECTED COOLANT SEEPAGE WHICH CAUSED SUBSTANTIAL DAMAGE TO THE ENGINE. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Sep 2011
Feb 2012

THE ABOVE VEHICLE HAS HAD MULTIPLE PROBLEMS DUE TO THE DESIGN OF THE ENGINE INCLUDING SUCH THINGS AS THE EGR COOLER, THE EGR VALVE (TWICE), THE FUEL INJECTOR CONTROL MOD (FICM), THE HIGH PRESSURE OIL REGULATOR SCREEN, (A .10 CENT PIECE 450.00 LABOR). IF YOU WILL SEARCH THIS ENGINE FROM 2003 TO 2007 YOU WILL FIND HUNDRED IF NOT THOUSAND OF POST BY OWNERS OF THE 6.0 POWERSTROKE THAT ARE HAVING THE SAME PROBLEMS OVER AND OVER. FORD REFUSES TO DO ANYTHING TO HELP ANYONE AND THEY TOLD ME IN AN EMAIL YOU WERE THE ONLY ONES THAT CAN MAKE THEM HAVE A RECALL. I HOPE YOU WILL STEP UP AND HELP ALL OF US. FORD FILED SUIT AGAINST THE MANUFACTURE (INTERNATION/ NAVISTAR) OVER THIS ENGINES PROBLEMS BACK IN 2004 BUT THEY KEPT SELLING IT KNOWING IT HAD PROBLEMS THAT WOULD BE LEFT UP TO THE BUYERS OF THE VEHICLES, I WAS PERSONALLY TOLD BY A SALESMAN TO EXPECT 350,000 MILES FROM THIS ENGINE. IF YOU CAN NOT HELP ME AND THE OTHERS CAN YOU TELL ME WHAT ELSE I CAN DO? WILL IT TAKE LEGAL ACTION OR IS THERE ANOTHER PATH I CAN TAKE? *TR

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Apr 2008
Oct 2011

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THAT THE VEHICLE WOULD OVERHEAT AND THEN STALL. THE VEHICLE WOULD NOT RESTART AFTER THE FAILURES. BOTH THE DEALER AND MANUFACTURER WERE AWARE OF THE FAILURE; HOWEVER, THEY DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC, WHO REPLACED THE HIGH PRESSURE OIL PUMP, OIL SENDING UNIT, FUEL INJECTION CONTROL MODULE, AND THE EGR COOLER. AS A RESULT, THE HEAD GASKET BLEW OUT. NO ADDITIONAL REPAIRS WERE PERFORMED. THE APPROXIMATE FAILURE MILEAGE WAS 65,000 AND THE CURRENT MILEAGE WAS 114,000. THE VIN WAS UNAVAILABLE.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jan 2008
Dec 2010

TL* THE CONTACT OWNS A 2005 FORD F250. THE CONTACT STATED WHILE DRIVING AT SPEEDS OF 20 TO 65MPH THE MOTOR WOULD STALL CAUSING HIM TO LOSE ALL POWER TO THE BRAKE AND STEERING. HE WOULD COAST THE VEHICLE TO THE SIDE OF THE ROAD AND WAIT ABOUT HALF HOUR BEFORE IT WOULD RESTART, ALTHOUGH THERE WERE TIMES THAT THE VEHICLE WOULD RESTART IMMEDIATELY. WHEN THE FAILURE OCCURRED THERE WERE NO WARNING LIGHTS ILLUMINATING ON THE DASHBOARD . THE DEALER WAS CALLED WHO STATED THAT THE CONTACT PURCHASED THE VEHICLE AS IS AND THEY WOULD NOT REPAIR IT. THE MANUFACTURER WAS CALLED AND THEY ADVISED HIM TO CONTACT NHTSA TO FILE A COMPLAINT. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 40,000.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Jan 2010
Oct 2010

2005 FORD F-250. CONSUMER STATES VEHICLE OVERHEATED AND BLEW OUT WHITE SMOKE WHILE DRIVING *TGW THE CONSUMER STATED UPON DOING RESEARCH, SHE DISCOVERED THERE WERE NUMEROUS COMPLAINTS FROM OTHER OWNERS WHO EXPERIENCED FAILURES WITH THE EGR COOLER.

Type: Vehicle, Vehicle: 2005 FORD F-250, Manufacturer: Ford Motor Company
Incident: Aug 2010

Trend Over Time

Complaints by year

Quick Summary

The 2005 Ford F-250 has 30 Engine complaints on file. Review the timeline above for detailed owner experiences.