4 complaints reported

2016 GMC Sierra 2500 ENGINE,FUEL/PROPULSION SYSTEM

Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.

Reports
4
Crashes
0
Fires
0
Injuries
0

Complaint Timeline

Chronological view of owner reports

May 2025

My 2016 GMC Sierra 2500 with a 6.6-liter Duramax diesel V8 engine suffered a complete engine shutdown—an issue that is both hazardous and expensive to repair. Fortunately, mine failed in a parking lot. No warning lights or symptoms were present. Failure is instantaneous and can occur any time rendering the vehicle inoperable on high-speed highways, Intersections, etc. Failure always leaves vehicle occupants stranded, creating an unsafe and dangerous situation. My vehicle was towed to a GMC dealer. Repair costs could be as high as $15,000. The 6.6-liter Duramax diesel V8 engine is equipped with a Bosch ‘CP4’ high-pressure fuel pump. These pumps are unreasonably fragile and prone to catastrophic failure causing instant contamination of the entire fuel system with metal shavings. General Motors has agreed to pay $35 million to settle with owners following a class action lawsuit that accused the company of installing defective Bosch CP4 high-pressure fuel pumps in certain Chevrolet and GMC pickup models. This action covered only owners in California, Florida, Illinois, Iowa, New York, Pennsylvania, or Texas.

Type: Vehicle, Vehicle: 2016 GMC SIERRA 2500, Manufacturer: General Motors, LLC
Incident: Apr 2025
Mar 2025

Motor stopped dead while driving on a local Interstate Hwy. Was able to negotiate the truck out of traffic without crashing. Not an easy thing to do in speeding rush hour traffic. Had the truck towed to a reputable repair shop and discovered the CP4 fuel pump had failed and shattered throughout the fuel system. Repairs in the amount of $13,520.30 incurred to get the truck back in service. The attached invoice includes $167.87 for other maintenance not related to the CP4 fuel pump repair. This is a known problem and safely hazard. A class action suit settlement is related to the CP4 fuel pump against multiple truck manufacturers. # [XXX] and can be found at [XXX] . Minnesota is not included in the class action and GM will not address my complaint. Why has this KNOWN safety issue not resulted in a recall? INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Type: Vehicle, Vehicle: 2016 GMC SIERRA 2500, Manufacturer: General Motors, LLC
Incident: Feb 2025
Nov 2022

While Pulling 35' 5th Wheel down freeway, a message appeared in instrument panel telling me the fuel filter was at 0 percent and was going into low power mode. There happend to be an offramp there that I was able to get off the freeway. While making the turn on the offramp the truck died. I pulled over as far as i could whie coasting with no power steering or brakes, leaving truck & trailer partially blocking the offramp. Unable to start the vehicle, I Immediatly contacted Onstar and they dispatched the CHP & tow truck. When CHP arrived he asked when tow truck would be there. Without being able to confirm exactly, and due to safety concerns because of blocking the offramp, he called his own tow truck (Rons Towing) and forced me to move vehicle to safe location. The issue ended up being the injector fuel pump (CP4) that GM was well aware of going out and sending metal fragments throughout the fuel system. I've been told the pump was made in China and not to GM standards. The vehicle has been repaired, all work was covered under extended warrenty, This all could have been avoided if GM would have replaced the faulty fuel pump under recall. Had this happened 100 miles further on our trip we would have been going over Pacheco Pass in Calif. Could have been a total disaster had we been going down the other side with No Power Steering & No Power Brakes pulling a 12,000 lb Trailer in the Dark.

Type: Vehicle, Vehicle: 2016 GMC SIERRA 2500, Manufacturer: General Motors, LLC
Incident: Oct 2022
Dec 2016

TL* THE CONTACT OWNS A 2016 GMC SIERRA 2500. WHILE DRIVING APPROXIMATELY 15 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL INJECTOR PUMP FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS INFORMED OF THE FAILURE. THE VIN WAS UNKNOWN. THE APPROXIMATE FAILURE MILEAGE WAS 11,000.

Type: Vehicle, Vehicle: 2016 GMC SIERRA 2500, Manufacturer: General Motors, LLC
Incident: Nov 2016

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Quick Summary

The 2016 GMC Sierra 2500 has 4 ENGINE,FUEL/PROPULSION SYSTEM complaints on file. Review the timeline above for detailed owner experiences.