2020 Hyundai Kona POWER TRAIN,ENGINE

The engine on my 2020 Hyundai Kona failed suddenly while driving, causing complete loss of power. There were no warning lights until after the failure. The vehicle was towed to a Hyundai dealership. Initially, the dealership stated the failure was related to an open recall from 2021 and warned that repairs might not be covered because the recall had not been completed. I sent them a written request outlining both NHTSA Recall 21V-301 (federally mandated) and Service Campaign 974, asking for documentation supporting their diagnosis and any communications with corporate. This request was ignored. Afterward, the dealership said they would replace the engine, but upon completion they recommended replacing certain bolts and hoses at my expense ($849), claiming that if I declined, any future related repairs would not be covered. When asked why these parts were not included in the repair or how their condition would void future coverage, I was told they were “normal wear” items not covered under warranty. No documentation or policy basis was provided. When asked whether the repair was processed under Recall 21V-301 or Campaign 974, they stated it was not tied to either and was filed under the powertrain warranty without corporate involvement. Multiple shop personnel had earlier confirmed verbally that the failed part matched the recall defect, but the service manager provided a different explanation and refused supporting documents. The dealership also claimed Recall 21V-301 was “completed” in October 2021 via a software update, despite the vehicle never having been at the dealership since purchase. No proof of recall completion or CNDS software installation was provided. The lack of evidence that Recall 21V-301 was properly remedied, the possibility of an improper closure in Hyundai’s system, and the fact that the failure matched the recall defect raise serious concerns about compliance with federal recall requirements. I am waiting for corporate to contact me also.

The vehicle has ~51K miles. It has been maintained according to the manufacturer's recommended repair schedule. At low speeds (<10 mph) or when coming from a full stop the vehicle hard shifts. When driving up inclines at low speeds (<10 mph), the vehicle shakes and stutters on the verge of shutting off. This happened twice on [XXX]. I experienced a full vehicle shut off on [XXX} while the vehicle was stationary, but shifted into drive . In August, the vehicle stuttered and shook before shutting off. I have reported three instances of this issue to my local Hyundai dealership. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

My vehicle has a very rough idle-vibrating at idle or stopped and not shifting properly-gear slipping. There is sluggish acceleration or jerking and the problem worsens while at a stop light/stop sign or at times when making a turn. The RPM goes between 200-300 when I accelerate to go from a stop and the car revs as it slowly hits 20 mph and then jerks into the 30-40mph on the streets. I took it to the dealer January 2025 where they could not duplicate the concern, and all they did was a TCM judder improvement update for the DCT. The problem was dismissed as being an issue associated with the DCT and was told that unless a warning light turned on or my car broke down on me, they couldn't do anything more. The service representative advised that if I am in stop and go traffic and the car starts vibrating or shaking, I should pull over the side and turn off the car for a few minutes before continuing on my way. It has been less than 2 months and I have to take it back to the dealer so they can run diagnostics on it again. Same issues, no warning lights on the dashboard indicating there is a problem, but I am not comfortable driving the car anymore.