1996 Toyota 4Runner Structure

EXCESSIVE FRAME CORROSION. VEHICLE UNSAFE TO DRIVE.

MY 1996 TOYOTA 4RUNNER SUFFERS FROM EXCESSIVE RUST THAT CAUSED ME TO BE HAVE A HORRIBLE LOSS OF VEHICLE CONTROL DUE TO THE FRAME EXCESSIVELY CRACKING. THE CRACKING WAS DUE TO WHAT AN INDEPENDENT RESEARCH COMPANY STATING THAT THE RIGHT-REAR FRAME RAIL CRACKED AND SEPARATED FROM THE FRAME DUE TO EXCESSIVE RUSTING. THE INDEPENDENT RESEARCH COMPANY POINTED TO NUMEROUS KNOWN REPORTING'S ON THE INTERNET AS A COMMON OCCURRENCE OF THIS VEHICLE. I MADE A PERSONAL CALL TO TOYOTA CUSTOMER CARE AND WAS TOLD THAT THEY LOGGED MY COMPLAINT BUT THAT THEY WOULD NOT COVER ANY CLAIMS HEREIN TO HELP IN FIXING THE ISSUE. MY VEHICLE ONLY HAD APPROXIMATELY 137,000 MILES AT THE TIME OF THE INCIDENCE. THE OCCURRENCE HAPPENED WHEN I WAS TRAVELING ON AN INTERSTATE AT APPROXIMATELY 65 MILES PER HOUR. I CROSSED AN AREA THAT HAD STANDING WATER (NOT DEEP BY ANY MEANS MIND YOU) AND THE REAR END COMPLETELY SHIFTED OUT TO THE RIGHT OF ME AND CAUSED ME TO SPIN. THIS WATER WENT ACROSS ALL THREE LANES AND NO ONE ELSE EXPERIENCED ANYTHING LIKE I DID. THE VEHICLE COMPLETELY SPUN AROUND AND I ENDED UP IN THE EMERGENCY LANE FACING HEAD ON AT ONCOMING TRAFFIC. I WAS FORTUNATE THAT NO ONE WAS INJURED OR HIT IN THE INCIDENT. HOWEVER, THE VEHICLE WAS NOT SAFE TO DRIVE DUE TO THE SEPARATION FROM THE FRAME AFTER THIS. I AM UPLOADING THE RESULTS OF THE INDEPENDENT ASSESSMENT STATING THEIR FINDINGS AND SHOWING PICTURES OF WHAT HAS HAPPENED.

THE FRAME HAS PREMATURELY RUSTED THROUGH IN FRONT OF THE RIGHT, REAR TRAILING ARM. MY SHOP TELLS ME THE FRAME IS TOO RUSTED TO REPAIR IT.

TAKATA RECALL I'M SUPER DISAPPOINTED IN THE RUST PROBLEM WITH TOYOTAS, I'VE OWNED NOW THREE TACOMAS, ALL RUSTED OUT, I RECENTLY GAVE UP AND TRIED BUYING A 1996 4RUNNER, GOT A REALLY GOOD DEAL ON IT, I CAN SEE WHY ANYWAYS I BOUGHT IT AND IT TURNS OUT THE WHOLE FRAME WAS COATED SO I COULDN'T SEE RUST, WITH FURTHER INSPECTION THERE'S A BIG CRACK IN THE FRAME FROM RUST, AND THE WHOLE FRAME IS RUSTED. THE CRACK IS RIGHT BESIDE THE EXHAUST, I CONTACTED TOYOTA AND THEY SAID BRING IT IN FOR INSPECTION AND THEY SAID IT WOULD NEED REPLACED, BUT WOULD COST 14-16 THOUSAND DOLLARS. THEN THEY CHARGED ME FOR THE INSPECTION 60 DOLLARS, WHEN THEY DIDN'T EVEN TELL ME I'D BE CHARGED. TOYOTA REALLY NEEDS TO STEP UP!!! FEEL FREE TO CALL ME AT [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

WHILE CORNERING IN CITY DRIVING I HEARD A CLUNKING NOISE AND INVESTIGATED WHEN I ARRIVED HOME. THE FRAME HAS CORROSION AT THE RIGHT REAR TRAILING ARM BRACKET. THE BRACKET WAS RUSTED AWAY FROM THE FRAME AT THE TOP BUT STILL ATTACHED AT THE BOTTOM. THE BRACKET AND FRAME WERE WELDED WITH ADDTIONAL METAL. I CHECKED THE REST OF THE FRAME AND NOTICED THERE IS ALSO A HOLE IN THE CROSSMEMBER BELOW THE DRIVERS SEAT AND OTHER LARGER RUSTED HOLES ALONG THE FRAME. THIS IS A MAJOR SAFETY CONCERN. I WILL HAVE TO TAKE IT TO A FRAME SHOP AS TOYOTA SAYS THERE IS NO RECALL ON THE 4RUNNER ONLY THE TACOMA AND TUNDRA. I KNOW MANY OTHER 3RD GENERATION 4RUNNER OWNERS WHO HAVE THE SAME PROBLEM. THE VEHICLE BODY HAS NO RUST OTHER THAN A SMALL SURFACE AREA AT THE DRIVERS DOOR ROCKER PANEL AND NEAR THE WINDSHIELD. THE VEHICLE IS VERY WELL MAINTAINED.

I OWN A 1996 TOYOTA 4RUNNER THAT HAS FRAME IS RUSTED WITH LARGE HOLES. IT HAS NOT CAUSED AN ACCIDENT YET BUT I BELIEVE THE MANUFACTURER SHOULD BE HELD ACCOUNTABLE. ESPECIALLY WHEN THE SAME COMPANY HAS REPLACED FRAMES AND BOUGHT BACK OTHER MODELS FOR THE EXACT SAME ISSUE. HOW AM I (AS A 4RUNNER OWNER) JUST OVERLOOKED AND BRUSHED ASIDE.

SECOND OWNER OF THIS SUV THAT I HAVE OWNED FOR 12 YEARS. FRAME RUST ISSUES HAVE PROCEEDED TO THE POINT WHERE ONE MONTH AGO, THE LEFT REAR LATERAL AXLE LINK BRACKET BROKE FREE FROM THE FRAME. THE CAR IS NOW UNSAFE TO DRIVE BECAUSE THE REAR AXLE IS NOT TIED TO THE FRAME ON THE DRIVER'S SIDE. MECHANIC TOLD ME IT MIGHT BE ABLE TO BE FIXED/WELDED, BUT THE REST OF THE FRAME IS SO BAD THERE ISN'T MUCH TO WELD TO. I HAVE FOUND NUMEROUS OTHER COMPLAINTS ONLINE ABOUT THIS GENERATION 4RUNNER AND ITS FRAME RUST ISSUES. I ALSO FOUND MANY CASES WHERE THE EXACT SAME ISSUE WITH THE AXLE LINK BRACKET HAS OCCURRED. THIS REALLY SEEMS TO BE A BROADER ISSUE THAT TOYOTA HAS NOT REMEDIED FOR 4RUNNER OWNERS. DISAPPOINTED THAT I'M NOT ABLE TO KEEP THIS LONGER LIKE I'D PLANNED.

TRAVELING NB APPROACHING GREEN LIGHT AND A CAR RAN RED LIGHT IN INTERSECTION. THE CAR ON SB SWERVED ON MISS THEM, HIT THEM ANYWAY AND HIT ME HEAD ON. BOTH ON THEIR AIR BAGS WENT OFF AND MINE DID NOT. I AM STILL IN PHYSICAL THERAPY FOR PARTIAL ROTATOR CUFF TEAR, SPRAINED NECK, BACK, SHOULDER, ELBOW AND I STILL CANNOT USE RIGHT ARM FROM ELBOW DOWN. I HAVE NOT WORKED SINCE THE ACCIDENT. I WANT TO KNOW WHY MY AIR BAGS DID NOT GO OFF.

1996 TOYOTA 4RUNNER WILL NOT PASS PENNSYLVANIA SAFETY INSPECTION DUE TO FRAME RUST AND DETERIORATION. EXTENT OF DAMAGE MAY INHIBIT REPAIR WITHOUT TOTAL FRAME REPLACEMENT. VEHICLE IS NOT OPERABLE WITHOUT INSPECTION.

FRAME BROKE DUE TO RUST BY THE LOWER CONTROL ARM GOING STRAIGHT DOWN THE ROAD DOING ABOUT 30MPH ALMOST CAUSING ME TO GO OFF THE ROAD. HAD IT TOWED TO A LOCAL GARAGE TO FIND OUT IT WAS RUSTED THROUGH IN SEVERAL PLACES AND THE MECHANIC TOLD ME IT WAS A COMMON PROBLEM WITH THIS YEAR OF 4RUNNER. IF THIS HAD HAPPENED GOING DOWN THE HIGHWAY IT COULD OF COSTED ME MY LIFE OR SOMEONE ELSE'S AND BEING AS COMMON OF A PROBLEM AS IT IS I FEEL IT SHOULD BE ADDRESSED THERE'S NO REASON A FRAME SHOULD RUST AS BAD AND AS QUICK AS THIS CONSIDERING IT HAS BEEN UNDERCOATED EVERY YEAR OF ITS LIFE

I HAVE OWNED MY 4RUNNER FOR 26 YEARS AND I HAVE METICULOUSLY CARED FOR IT. ONE OF MY SHOCKS GAVE WAY AND I BROUGHT IT IN FOR MY TECHNICIAN TO INSPECT IT. UPON MY HIS INSPECTION I WAS NOTIFIED ABOUT THE EXTENSIVE RUST ON THE FRAME AND OTHER PARTS UNDER THE TRUCK SUCH AS THE GAS LINE. I WAS INFORMED THAT MY ENGINE RUNS STRONG WITH 209K ON IT. MY TECHNICIAN WOULD NOT DO ANY REPAIRS TO THIS FRAME BECAUSE OF HOW COORS ICE IT WAS. HE SHOWED ME SEVERAL FINGERS GOING THROUGH A STRESS POINT NEAR THE REAR AXEL. THE TRUCK LOOKS BEAUTIFUL AND IS NOW USELESS WITH THE RUSTY FRAME. I LIVE IN SALTY CT AND BELIEVE THE FRAME WAS NOT PROPERLY CONDITIONED FROM THE FRAME FACTORY. VIN NUMBER: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

I WAS DRIVING DOWN THE HIGHWAY WITH MY SON IN THE CAR WHEN I HEARD A LOUD NOISE COMING FROM THE PASSENGER SIDE OF THE TRUCK AND IMMEDIATELY FOLLOWED WITH A LOSS OF CONTROL. LUCKILY IT WAS IN THE AFTERNOON AND RUSH HOUR HAD YET TO HIT SO THE NEAREST CARS/TRUCKS WERE ABLE TO AVOID ME. I LIMPED TO THE SIDE OF THE HIGHWAY AND LOOKED UNDER THE TRUCK ONLY TO SEE THAT THE FRAME RAIL ON THE PASSENGER SIDE HAD COMPLETELY SNAPPED IN HALF. UPON FURTHER INSPECTION IT HAD CLEARLY RUSTED FROM THE INSIDE OUT. I HAVE KEPT THE TRUCK IN EXCELLENT SHAPE, REGULAR MAINTENANCE, ETC AND EVEN CHECKED FOR RUST SINCE I KNEW THIS WAS AN ISSUE. HOWEVER SINCE IT RUSTED FROM THE INSIDE OUT, I HAD NEVER EVEN NOTICED. GOT IT TOWED TO THE DEALER WHO WOULD PROCEED TO INFORM ME THAT THE ONLY FIX FOR IT WAS A NEW FRAME. PERFECT 4RUNNER, LOW MILES, WITH EXCELLENT CARE TAKEN TO MAKE SURE IT WOULD LAST 300K, AND NOW ITS WORTH LESS THAN A ROTTEN BANANA. TALK ABOUT A PUNCH TO THE FACE. IM JUST THANKFUL MY FAMILY AND I WERE NOT HURT IN THIS MESS. I'VE READ ABOUT THE CONSTANT RUST ISSUES WITH THESE TRUCKS AND I PRAY THAT IT DOESN'T HURT AN ENTIRE FAMILY SOMEWHERE IN THE FUTURE OTHER THAN THEIR WALLET. *TR

HI, THE FRAME IS EXTREMELY RUSTED. IT HAD A SMALL TEAR ON A WELD. NOW IT HAS A LARGE TEAR IN THE FRAME. IT APPEARS THAT IT IS RUSTING AT ALL THE WELD POINTS AT A ACCELERATED RATE AND OR THE FRAME ITSELF IS NOT THICK ENOUGH. I HAVE READ OF HUNDREDS OF OTHERS THAT OWN THIS CAR AND THE FRAME HAS RUSTED THROUGH. I KNOW THAT THE TACOMA HAS BEEN RECALLED AND IT HAS THE EXACT SAME FRAME-------PLEASE ADVISE AS THIS CAR IS NOT EVEN 20 YEARS OLD......THE CAR IS IN GREAT CONDITION OTHERWISE AND IN NO WAY SHOULD BE READY FOR THE JUNK YARD........

I HAVE EXTREME FRAME RUST.

TL* THE CONTACT OWNS A 1996 TOYOTA 4RUNNER. WHILE DRIVING 40 MPH, THE VEHICLE BEGAN TO WOBBLE UNCONTROLLABLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FRAME ON THE DRIVER SIDE HAD COMPLETELY RUSTED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 224,000.

RUST ON FRAME. ADVISED THAT IT MAY NOT BE SAFE. *TR

TL* THE CONTACT OWNS A 1996 TOYOTA 4RUNNER. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 45 MPH, AN ABNORMAL NOISE EMITTED FROM THE REAR PASSENGER SIDE OF THE VEHICLE. THE CONTACT DISCOVERED THAT THE FRAME WAS RUSTED AND DETACHED OFF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE FRAME NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 260,000. THE VIN WAS UNAVAILABLE.

WHILE DRIVE DOWN THE HIGH WAY AT ABOUT 65 MPH I WAS DRIVING AND ALL OF A SUDDEN I HEARD A LOUD CLUNK UNDER MY TRUCK. I DIDN'T HIT ANYTHING IN THE ROAD I JUST HEARD A LOUD CLUNK AND AFTER THAT MY TRUCK WOULD SWAY AND DRIFT TO THE LEFT DRAMATICALLY TO THE POINT I ALMOST COULDN'T CONTROL WHAT DIRECTION MY TRUCK WAS GOING I HAD TO SLOW DOWN TO 20 MPH AND PULL OVER. AFTER TAKING IT IN TO THE MECHANIC THEY TOLD ME THAT FRAME AS COMPLETELY RUSTED THROUGH AND SNAPPED ENTIRELY. THE TRUCK IS AMAZING TRUCK ENGINE RUNS LIKE ITS BRAND NEW BUT THE ENTIRE FRAME RUSTS WAY TO EASY. AND SOMETHING NEEDS TO BE DONE ON THE 96-99 4RUNNER FRAME. BEFORE SOME ONE GETS IN A ACCIDENT. OR IS THAT WHAT TOYOTAS WAITING FOR BEFORE THEY DO ANYTHING ABOUT THIS MAJOR ISSUE THAT HAPPENS TO ALL 3RD GENERATION 4RUNNER. *TR

TL* THE CONTACT OWNS A 1996 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE FRAME WAS DAMAGED TO THE POINT OF DETERIORATION. THE AFFECTED AREA WAS NEAR THE REAR PASSENGER SIDE IN FRONT OF THE REAR WHEEL. THE CONTACT TOOK THE VEHICLE FOR A ROUTINE INSPECTION BY AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FRAME NEEDED TO BE REPLACED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHO OFFERED AN INTERIM FIX TO COAT THE EXTENSIVE RUSTING AND THE DETERIORATION OF THE FRAME. THE AUTHORIZED DEALER DID NOT PROVIDE THE REMEDY TO REPLACE THE FRAME. THE VEHICLE WAS SCHEDULED TO BE REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE SEVERAL TIMES TO NO AVAIL. THE APPROXIMATE FAILURE MILEAGE WAS UNKNOWN.

DUE TO A TREMENDOUS AMOUNT OF RUST THE FRAME BROKE WHILE THE VEHICLE WAS IN MOTION. LUCKILY THE BREAKAGE DID NOT CAUSE AN ACCIDENT, BUT IT DID CAUSE THE VEHICLE TO SWERVE SIDE TO SIDE UNCONTROLLABLY. IF THE BREAKAGE HAD OCCURRED AT A HIGHER RATE OF SPEED OR IF THE BREAKAGE (CAUSING INCREASED TORQUE/PRESSURE IN OTHER AREAS) HAD SPAWNED ADDITIONAL BREAKAGES IN THE MANY OTHER RUSTED THIN LOCATIONS, I FEEL SURE AN ACCIDENT WOULD HAVE BEEN UNAVOIDABLE. A QUICK SEARCH OF THE INTERNET SHOWS NUMEROUS COMPLAINTS OF SERIOUS RUST PROBLEMS ON 4RUNNERS....AND TOYOTA HAS ALREADY RECALLED MANY OF THEIR TRUCK FRAMES FOR SIMILAR EXCESSIVE RUST PROBLEMS. THIS IS A SERIOUS ISSUE THAT COULD HAVE EASILY CAUSED A FATAL ACCIDENT AND 4RUNNER OWNERS ALL OVER THE US ARE AT RISK. I HOPE MY COMPLAINT IS THE ONE THAT FINALLY FORCES TOYOTA TO ACKNOWLEDGE THE PROBLEM AND CORRECT IT BEFORE MORE PEOPLE HAVE TO EXPERIENCE A NEAR-MISS (OR WORSE). *TR

TL* THE CONTACT OWNS A 1996 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO THE DEALER WHO CONFIRMED CORROSION OF THE FRAME ON THE REAR PASSENGER SIDE OF THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 250,864 AND THE CURRENT MILEAGE WAS 250.884.

THE FRAME ON MY 96 4 RUNNER LIMITED IS RUSTING FROM THE INSIDE OUT APPROXIMATELY 1 FOOT LONG ON THE DRIVERS SIDE BY THE GAS TANK WHERE THE REAR BODY MOUNT AND TRAILING ARM MEET THE FRAME. BOTH INSIDE AND OUTSIDE FRAME RAILS ARE ROTTED THROUGH. MY 4 RUNNER BODY IS IN PERFECT CONDITION WITH NO RUST. THE REST OF THE FRAME IS IN GOOD CONDITION WITH ONLY MINIMAL SURFACE RUST. WITHOUT PERIODIC INSPECTION IT WOULD NEVER BE KNOWN THAT A PROBLEM EXISTED BECAUSE THE REST OF THE VEHICLEE IS NEAR PERFECT CONDITION. *TR

AS I WAS MERGING ONTO THE GARDEN STATE PARKWAY, I INCREASED MY SPEED TO 60 MPH. AFTER GOING OVER AN UNEVEN SURFACE ON THE ROAD, THE VEHICLE STARTED TO SWAY BACK AND FORTH ALMOST UNCONTROLLABLY TO THE POINT WHERE IT FELT AS IF IT WERE GOING TO ROLL. I IMMEDIATELY SLOWED DOWN TO THE BREAKDOWN LANE WHERE I CHECKED TO SEE WHY THE VEHICLE WAS DOING THIS. TO MY SURPRISE THE REAR CONTROL ARM ON THE LEFT SIDE OF THE VEHICLE COMPLETELY BROKE OFF OF THE FRAME DUE TO WHAT MY OPINION WAS RUST. AFTER RECEIVING A MORE DETAILED INSPECTION BY AN INDIVIDUAL SHOP, THE WHOLE FRAME WAS SHOWN TO HAVE HOLES DUE TO RUST. AFTER THIS DISCOVERY THEY INFORMED ME THAT THE VEHICLE WAS UNSAFE TO DRIVE AND THAT I SHOULD INFORM TOYOTA ABOUT THE INCIDENT AND SEE IF THEY WOULD BE WILLING TO HELP IN ANY WAY. WHEN I DID CALL TOYOTA THEY TOLD ME THAT THERE WAS NOTHING THAT THEY WOULD DO. *TR

I HAD A MECHANIC REPLACING ROTORS ON BRAKES AND WHEN I WENT TO PICK IT UP TODAY, HE TOLD ME THE ENTIRE UNDERSIDE OF MY VEHICLE WAS RUSTING AWAY. HE ADVISED ME TO AVOID HITTING ANY HOLES OR BUMPS IN THE ROAD SINCE THE FRAME SUPPORTING THE GAS TANK IS VERY DAMAGED FROM RUST. HE STATED THAT HE WOULD NOT TRUST DRIVING IT VERY FAR DISTANCES SINCE THINGS WERE GOING TO START FALLING OFF UNDERNEATH. *TR

MY 4 RUNNER HAS AN EXTREMELY ROTTED FRAME THAT RENDERS THE VEHICLE UNSAFE TO DRIVE. THE REST OF THE VEHICLE IS IN EXCELLENT CONDITION. TOYOTA SAYS THEIR SORRY BUT THIS PROBLEM DOESN'T WARRANT A REPAIR OR RECALL. JUST A LITTLE INVESTIGATING INDICATES THAT THEIR ARE MANY UNHAPPY 4 RUNNER OWNERS WITH THE SAME EXACT PROBLEM. I KNOW THAT THEIR TACOMA TRUCK WAS RECALLED FOR FRAME ROT PROBLEMS AND MECHANICS HAVE TOLD ME THAT BOTH FRAMES ARE VERY SIMILAR. *TR