2006 Toyota Sienna Structure

The contact owns a 2006 Toyota Sienna. The contact stated that while the vehicle was parked, the liftgate was opened and raised; however, the liftgate failed to remain open and raised as intended. The contact stated that when the liftgate was raised, the liftgate independently fell due to faulty liftgate struts. The vehicle was not diagnosed or repaired by an independent mechanic. The manufacturer was made aware of the failure but provided no assistance. The contact was advised to report the failure to the NHTSA Hotline. The failure mileage was unknown. The VIN was unavailable.

LIFTGATE FAILURE DATE 5-8-2020 MILEAGE 51,300 MILES MY 2006 TOYOTA SIENNA LIMITED, WAS PURCHASED NEW IN 2006. THE VAN IS METICULOUSLY CARED FOR WITH ALL SERVICE DONE ON TIME AT THE TOYOTA DEALERSHIP. WHEN NOT IN USE, IT'S PARKED IN A CLIMATE-CONTROLLED GARAGE. ON OR ABOUT 2008, RECALL 80C WAS DONE AT THE TOYOTA DEALERSHIP. THE LIFTGATE MALFUNCTIONED ON 5-8-2020. THE LIFTGATE FELL ABOUT TEN INCHES AFTER IT REACHED THE FULLY OPEN POSITION, AT WHICH POINT THE POWER MOTOR ENGAGED AND POWERED THE LIFTGATE TO THE FULLY CLOSED POSITION. THE DOOR CAME DOWN ON MY HEAD AND BRUISED MY SHOULDER. IF THE DOOR SWITCH IS TURNED OFF, THE DOOR WILL SLAM DOWN HARD, POSSIBLY CAUSING SERIOUS INJURY OR DEATH TO ANYONE IN ITS PATH. I'M A FAIRLY STRONG 83-YEAR-OLD. IF THIS HAPPENED WHEN MY WIFE OR ONE OF MY GREAT GRANDCHILDREN WERE UNDER THE MALFUNCTIONING HATCH, THEY COULD HAVE BEEN SERIOUSLY INJURED OR KILLED. THE MALFUNCTIONING HATCH WAS DEMONSTRATED TO A TOYOTA SERVICE REP. THE TOYOTA REP. SAID, WHEREAS THE RECALL REPAIRS HAVE BEEN DONE, TOYOTA WILL CHARGE FOR A SECOND REPAIR. THE COST OF REPAIRS WOULD BE MORE THAN FIVE HUNDRED DOLLARS. AFTER DOING SOME RESEARCH ON THE INTERNET, MORE THAN SEVENTY SIMILAR LIFT-GATE PROBLEMS WERE FOUND THAT SIENNA OWNERS HAVE EXPERIENCED. OBVIOUSLY, TOYOTA HASN'T BEEN ABLE TO DO SATISFACTORY, LASTING REPAIRS. TOYOTA'S FAILURE TO RESOLVE THIS PROBLEM NEEDS TO BE ADDRESSED ONCE AND FOR ALL AT NO COST TO THE SIENNA OWNER. A LIST OF SIMILAR ISSUES BEING REPORTED FOLLOWS: NOTE: COMMENTS RELATING TO PERSONAL INJURY HIGHLIGHTED IN RED. NOTE: THESE ARE JUST A FEW OF THE REPORTS. NOTE: DUE TO CHARACTER LIMITATION, UNABLE TO PROVIDE LIST OF SIMILAR ISSUES FOUND. CAN PROVIDE LIST IF YOU REQUEST. *TR

WHILE DRIVING ON ROUTE 1, WE HEARD A "WHOOSH" SOUND. THE SUNROOF GLASS SPONTANEOUSLY FLEW OUT OF THE SUNROOF, AND THE INTERIOR SLIDE COVER POPPED UP THROUGH THE SUNROOF. WE DON'T KNOW WHERE THE GLASS WENT, AND DIDN'T HEAR A SHATTERING SOUND, SO WE ARE HOPEFUL THAT IT LANDED IN THE GRASS SOMEWHERE AND NOT IN THE ROADWAY, CAUSING INJURY TO ANYONE.

PASSENGER-SIDE POWERED SLIDING DOOR SUDDENLY MALFUNCTIONED; NO PRECEDING ODD NOISES OR OTHER TROUBLE SIGNS. THE DOOR WILL SLIDE BACKWARDS TO OPEN POSITION AND LATCH THERE AS IT SHOULD, BUT UPON BUTTON-PUSH TO CLOSE, IT ROLLS FORWARD ABOUT TWO-THIRDS OF THE WAY, THEN STOPS AND RETRACTS. SAME PROBLEM NO MATTER WHICH OF THE SEVERAL DOOR SWITCHES IS USED. WORSE: THE DOOR CANNOT BE MANUALLY PUSHED BEYOND THE MALFUNCTION POINT TO SHUT IT. I FEAR DAMAGE TO MECHANISM AND DEALER SERVICE DEPARTMENT BACKLASH IF I FORCE IT. OBVIOUSLY NOT SAFE TO DRIVE IN THIS CONDITION. LUCKILY DID NOT OCCUR ON A LONG FAMILY TRIP! CAR MUST BE GARAGED OUT OF WEATHER UNTIL PROBLEM RESOLVED. HERE IS THE ISSUE I WOULD LIKE NHTSA TO CONSIDER: A MOTORIZED DOOR SHOULD HAVE BEEN PROVIDED WITH A BYPASS PROCEDURE WHICH WOULD ALLOW DAMAGE-FREE MANUAL CLOSING FOR ANY AND ALL MECHANISM FAILURES. TOYOTA'S FAILURE TO PROVIDE THIS ALTERNATIVE IS A SAFETY HAZARD TO ITS CUSTOMERS.

RIGHT SIDE SLIDING DOOR OPENED WHILE DRIVING.WHEN I PULLED OVER AND STOPPED IT SLAMED SHUT WITH ENOUGH FORCE TO SEVER A LIMB.LUCKY NO ONE WAS THERE .DEALER WANTS $1300 TO REPAIR IT. I SAY IT SHOULNT BE EVEN POSSIBLE TO HAVE HAPPENED AND A REPAIR WITH THE SAME PARTS WONT PREVENT IT. ITS NOW CLOSED WITH A RATCHAT TIE DOWN.USELESS BUT SAFE

ON THE SLIDING DOOR WITH THE AUTOMATIC OPEN, THE CABLE SNAPPED THAT CONTROLLED TO DOOR TO OPEN AND CLOSE. NOW THAT DOOR IS UNABLE TO BE OPENED. EVEN WITH THE POWER ASSIST BUTTON TURNED OFF, THE DOOR IN NOT ABLE TO BE USED. DURING AN ACCIDENT, I WOULD NOT BE ABLE TO OPEN THAT DOOR. THIS IS A SAFETY ISSUE AND I WAS SHOCKED THAT THIS ISN'T A RECALLED PART AS I HAVE SEEN MANY OTHERS WITH THE SAME ISSUES.

2006 TOYOTA SIENNA. CONSUMER WRITES IN REGARDS TO ELECTRIC DOORS SAFETY RECALL. *LD THE CONSUMER STATED THE DOORS FAILED AFTER HAVING THE RECALL REPAIR PERFORMED.*JS

DASH PANEL - CRACKED IGNITION - PANEL - CRACKED

I OWN A 2006 FWD TOYOTA SIENNA. THE DRIVER SIDE DOOR CHECK STRAP WELD IS DEFECTIVE. THERE IS A CRACK IN THE WELD WHICH CAUSES A POPPING NOISE WHEN DOOR IS OPENED AND CLOSED. I ASKED TOYOTA TO LOOK AT IT AND THEY WANTED $140 JUST TO ACCESS PROBLEM. A LOCAL MECHANIC SHOWED ME WHAT THE PROBLEM IS. I DID RESEARCH AND FOUND THAT THIS WAS A KNOWN ISSUE BY TOYOTA. TOYOTA SENT OUT EXTENDED WARRANTIES BUT I NEVER RECEIVED ONE. THEY ALSO GAVE THEIR MECHANICS A (TBS) TECHNICAL SERVICE BULLETIN (NVOO3-07) WHICH I FOUND ONLINE TO MAKE THE REPAIR. I HAVE RECEIVED ALL OTHER EXTENDED WARRANTY LETTERS. UNFORTUNATELY, THE EXTENDED WARRANTY HAS EXPIRED AND NOW I HAVE TO PAY FOR THE REPAIR WHICH WILL COST $470. I'M CONCERNED THE DOOR WILL BREAK OR SWING OUT UNEXPECTEDLY AND HURT SOMEONE.

THE CABLE ON THE DRIVER SIDE OF OUR VAN HAS JAMMED. THIS PROBLEM CAUSED MY WIFE TO HAVE TO DRIVE HOME WITH THE DOOR OPEN IN ORDER FOR ME TO FORCE IT SHUT. I WAS ABLE TO MUSCLE IT CLOSED, BUT IT IS INOPERABLE IN ITS CURRENT CONDITION. SHE WAS PARKED IN PARKING LOT WHEN IT BROKE.

REAR LEFT PASSENGER SLIDING DOOR WILL NOT OPEN. THE CABLES HAVE SNAPPED AND IT WON'T WORK MANUALLY. PASSENGER CAN BECOME TRAPPED IN THIS SEAT. THE RIGHT HAND DOOR IS WORKING, BUT IF THESE CABLES SNAP, THERE WILL BE NO WAY TO ENTER OR EXIT THE REAR SEAT. TOYOTA IS AWARE AND HAS A "COURTESY" RECALL, BUT MY VEHICLE IS "TOO OLD".

NEITHER SLIDING DOOR OPENS. DOORS REMAIN IN CLOSED AND LOCKED POSITION. CABLE ON POWER DOOR SNAPPED DURING OPERATION (OPENING). MANUAL DOOR REFUSES TO OPEN AND REMAINS CLOSED AT ALL TIMES. BOTH DOORS FUNCTIONED PROPERLY UP UNTIL A MONTH AGO. BOTH DOORS MALFUNCTIONED WITHIN A MONTH OF ONE ANOTHER. NO ACCIDENT OCCURRED DURING THIS TIME. THE CAR HAS NOT SUSTAINED ANY BODY DAMAGE DURING OUR SEVEN YEARS OF OWNERSHIP.

RELEASE LEVER MECHANISM TO OPEN THE HOOD IS NOT FUNCTIONING. THERE IS NO TENSION OR RELEASE. THE HOOD OF THE 2006 TOYOTA MINI-VAN CE CAN'T BE OPENED. VEHICLE IS SUBJECT TO WISCONSIN WINTER WEATHER CONDITIONS. CORROSION, SALT MIGHT BE A FACTOR. UNABLE TO CHECK THE INSIDE OF THE ENGINE OR CHANGE THE OIL, BELT, ETC. HOOD IS IN PERMANENTLY LOCKED, IN A CLOSED POSITION.

I HAVE A 2006 TOYOTA SIENNA XLE. THERE IS A RECALL SSC-C80. THE RECALL SERVICE WAS PERFORMED BY A DEALERSHIP ON 01/09/2009. EVERYTHING HAD BEEN FINE SINCE THEN. ON 05/17/2016 I WENT TO FREMONT TOYOTA FOR ANOTHER SERVICE. THEY CHECKED MY VAN AND PERFORM THE SAME RECALL SERVICE (SSC-C80) WITHOUT NOTIFYING ME. NOW THE BACK HATCH WON'T CLOSE AUTOMATICALLY (VIA BUTTON). IT MUST BE CLOSED MANUALLY. I WENT TO FREMONT TOYOTA AND WAS TOLD THAT I HAVE TO REPLACE THE MOTOR FOR $$$$. I NOTICE THAT THERE IS ANOTHER (SAME) COMPLAINT (10355452) THAT THE NEW STRUTS (68905-AE015) ARE TOO STRONG FOR EXISTING HATCHBACK MOTOR. I THINK THAT THE OLD STRUTS WERE PERFECT (WAS PUT ON IN 2009) TO MATCH WITH THE EXISTING MOTOR. I EVEN ASKED THE DEALER TO REVERSE THE WORK TO PUT THE OLD STRUTS BACK AS I NEVER HAD A PROBLEM SINCE 2009 AND I NEVER ASKED THE DEALER TO PERFORM THE SERVICE. THEY REFUSED. NOW I END UP WITH A MALFUNCTION BACK HATCH, WHICH HAS TO BE CLOSED MANUALLY. I WANT TO EITHER GET THE OLD STRUTS BACK, OR THEY SHOULD SOLVE THE PROBLEM FREE OF CHARGE.

THE PASSENGER SLIDING DOOR OPENS ONLY 30-40% AND THEN GETS STUCK. THIS IS DUE TO WHAT APPEARS TO BE A DOOR CABLE FAULT (MOTOR STILL WORKS). A BIG EFFORT FROM AN ADULT CAN OPEN AND CLOSE, BUT NOT POSSIBLE FROM ANY OF OUR SIX CHILDREN RIDING IN THE BACK. THE DRIVER SLIDING DOOR IS BLOCKED BY A REAR FACING BABY SEAT, SO THERE IS A SERIOUS SAFETY CONCERN. THIS ISSUE STARTED AT THE BEGINNING OF THE DAY. THERE WERE NO ISSUES PRIOR TO THIS. *JS

TL* THE CONTACT OWNS A 2006 TOYOTA SIENNA. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 10V160000 (STRUCTURE). THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE.

PASSENGER FRONT DOOR MAKES LOUD POPPING/CRACKING NOISES WHENEVER OPENED OR CLOSED. IT SOUNDS LIKE THE DOOR WILL FALL OFF. I FILED A NHTSA COMPLAINT ABOUT THIS SAME PROBLEM IN 2014. IN 2012-2013 THE DOOR HAD THE SAME PROBLEM, AND IT WAS REPAIRED BY A BODY SHOP. THEY RE-WELDED IT. THE SHOP RE-WELDED THIS - AGAIN. NOW THE DOOR HAS BEEN REPAIRED TWICE. MY DRIVER'S SIDE DOOR WELD WAS FIXED UNDER WARRANTY AT 32,00 MILES. TOYOTA ISSUED A WARRANTY COVERAGE ENHANCEMENT FOR THIS (THE "DOOR CHECK MOUNTING PANEL," POL07-04, ISSUED 10/22/07), WHICH EXTENDS UP TO 5 YEARS OR 100,000 MILES. MY VEHICLE WAS NOT COVERED FOR THE PASSENGER SIDE WELDS BECAUSE IT WAS PAST 100,00 MILES.

MY 2006 TOYOTA SIENNA HAS A DOOR WELD FAILURE WHERE THE DOOR CHECK MOUNT CONNECTS TO THE DRIVE DOOR.

TL* THE CONTACT OWNS A 2006 TOYOTA SIENNA. WHILE DRIVING AT AN UNKNOWN SPEED, A LOUD ABNORMAL RATTLING NOISE EMITTED FROM THE REAR OF THE VEHICLE. THE CONTACT MENTIONED THAT A NOTIFICATION WAS RECEIVED FOR NHTSA CAMPAIGN NUMBER: 14V273000 (TIRES) HOWEVER, THE PARTS NEEDED WERE NOT AVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME TO PROVIDE THE RECALL REPAIRS. THE DEALER WAS UNABLE TO PROVIDE A TIME FRAME FOR WHEN THE PARTS WOULD BECOME AVAILABLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE DELAY. THE FAILURE MILEAGE WAS 165,367.

TL* THE CONTACT OWNS A 2006 TOYOTA SIENNA. THE CONTACT STATED THAT THE LIFTGATE FAILED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 08V244000 (STRUCTURE:BODY:HATCHBACK/LIFTGATE). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE. UPDATED 12/03/15*LJ THE SERVICE DEALER INFORMED THE CONSUMER, THE BACK DOOR SHOCK WERE WEAK. UPDATED 12/10/15.*JB

AFTER HEARING A CLICKING SOUND WHEN I OPENED MY FRONT DRIVER SIDE DOOR, I TOOK MY VEHICLE IN FOR AN INSPECTION. IT WAS FOUND THAT THE DOOR CHECK MOUNTING PANEL HAD COME OFF THE DOOR. THERE HAVE BEEN NO ACCIDENTS ON THIS VEHICLE. IT SEEMS THAT A BAD DESIGN OR POOR WELDING JOB MAY HAVE BEEN THE PROBLEM. I WILL HAVE TO PAY OUT OF POCKET TO FIX THIS PROBLEM, EITHER BY HAVING THE CHECKER PLATE REPLACED/REWELDED OR BY REPLACING THE ENTIRE DOOR. *TR

TL* THE CONTACT OWNS A 2006 TOYOTA SIENNA. THE CONTACT STATED THAT THE REAR PASSENGER SIDE SLIDING DOOR BECAME STUCK AND FAILED TO OPEN. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE FAILURE WAS DUE TO A FRACTURED CABLE WITHIN THE DOOR. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 192,000.

MY 2006 TOYOTA SIENNA, DRIVER SIDE FRONT DOOR STARTED GIVING ME POPPING SOUND ON JUNE 2ND 2015. INITIALLY IT WAS VERY MINOR, IN COUPLE OF DAYS IT INCREASED A LOT. I RECALL RECEIVING "WARRANTY EXTENSION" LETTER IN THE PAST REGARDING SAME FROM TOYOTA MOTOR CORPORATION. SOME TIME IN YEAR 2013. HOWEVER I WAS NOT EXPERIENCING ISSUE. SO, I JUST FILED LETTER ALONG WITH ME OTHER WARRANTY DOCUMENTS IN VEHICLE GLOW BOX. I TOOK VEHICLE TO DEALER ALONG WITH "WARRANTY EXTENSION" LETTER. DEALER REFUSED TO REPAIR, AS TOYOTA WOULD NOT COVER , AS WARRANTY EXTENSION IS EXPIRED. AS PER TOYOTA AND DEALER , BY THE TIME I RECEIVED LETTER, EXTENSION WAS ALREADY EXPIRED.(2006 YEAR MODEL VEHICLE , EXPIRATION IS AROUND 2011) INFORMED TOYOTA MOTOR CORPORATION USA. OPENED CASED WITH THEM, HOWEVER THEY WOULD NOT COVER REPAIR. I AM LEFT WITH NO OPTION BUT TO ABSORB THE COST OR LIVE THE NOISE. I THINK TOYOTA SHOULD COVER THE EXPENSE, AS ITS KNOWN FOR FAILING BODY PARTS/ WORKMENSHIP. WELDING MEANT FOR LIFE TIME. THIS IS NOT MECHANICAL , WHICH WEAR OUT DUE TO YEAR OF SERVICE/MILEAGE. I AM STILL NOT GETTING CLEAR EXPLANATION FROM TOYOTA /DEALER FOR LINKING WITH YEARS/MILEAGE FOR SUCH REPAIRS/FAULTY BODY PARTS. TOYOTA SEEMS TO HIDE BEHIND PROCESS BY OFFERING WARRANTY EXTENSION AND LINKING WITH 5 YEAR/ 100000 MILES FROM FIRST DATE IN SERVICE.

THE DOOR DRIVER SIDE HAS THE PROBLEM: THE DOOR MAKING NOISE LIKE CRACKING INSIDE THE DOOR, THE AUTO REPAIR SHOP THEY TOLD ME THE YEAR 2005 AND 2006 SAME MY PROBLEM ALOT,BECAUSE THE WELDING INSIDE DOOR PANEL ATTACH WITH LATCH THE WELDING CAME OFF,THAT WHY WHEN I OPEN AND CLOSE DOOR IT MAKE CRACKING NOISE,THEY TOLD ME HARD TO REPAIR AND COST ALOT MONEY. CAN YOU INVESTIGATE THIS PROBLEM AND THE TOYOTA FACTORY RECALL TO FIX THIS PROBLEM! THANK YOU VERY MUCH, TO HEAR FROM YOU SOON😒 *TR

THE VINYL DASHBOARD ON MY VEHICLE IS MELTING IN THE SUN. I LIVE IN FLORIDA AND PARK THE VEHICLE OUTSIDE. THE DASHBOARD HAS A STICKY RESIDUE TO THE TOUCH. IT HAS SEVERAL CRACKS AND THE TOP OF THE DASHBOARD APPEARS TO BE COVERED IN WAX. WHAT CONCERNS ME MORE IS THE VAPOR ORDOR EMMINATING FROM THE DASH. IT'S MAKING ME AND MY FOUR CHILDREN SICK. AT 87 DEGREES TODAY, I CAN'T DRIVE WITH THE WINDOWS DOWN. AND THE SMELL OF THE MELTED VINYL GOES THROUGH THE AIRCONDITIONING VENTS. NO AMOUNT OF AIR FRESHENER DIFFUSES THE ODOR. WHAT CAN BE DONE ABOUT THIS? *TR