37 complaints reported

2006 Ford Fusion Structure

Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.

Reports
37
Crashes
0
Fires
0
Injuries
0

Complaint Timeline

Chronological view of owner reports

Jul 2011

I BOUGHT A 2006 FORD FUSION AND NOT EVEN A MONTH LATER THE INSIDE DRIVER SIDE HANDLE CRACKED. I CANT LOCK MY DOOR WHILE DRIVING OR WHEN I'M PARKED AND I'M AFRAID IT'S GOING TO MAKE IT TO WHERE I CAN'T GET OUT IN CASE OF AN EMERGENCY! *TR

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jul 2011
Jul 2011

I HAVE A 2006 FORD FUSION. I BOUGHT IT USED JUST A YEAR AGO, AND SHORTLY AFTER IT STARTED MAKING A LITTLE BIT OF A POPPING SOUND WHEN TURNING. I KNEW THERE HAD TO BE SOMETHING WRONG WITH IT. IT EVENTUALLY GOT WORSE MAKING A LOUD CREAKING SOUND WHENEVER I WOULD TURN, PUSH THE GAS, AND HIT THE BREAKS WHILE GOING A LOWER SPEED. WE TOOK IT IN TO BE LOOKED AT, AND THEY DIDN'T SEE ANYTHING WRONG. THEN WE WENT SOMEWHERE ELSE, AND THEY MISS DIAGNOSED IT. FINALLY, WE WENT TO A FORD DEALERSHIP AND FOUND OUT IT WAS A CRACKED SUBFRAME. FORD WOULD NOT COVER THE COST OF FIXING IT, SO WE EMAILED FORD TO COMPLAIN AND THEY STILL WOULD NOT DO ANYTHING. I PLAN ON WRITING COMPLAINTS ANYWHERE I CAN. THIS PROBLEM CAN BE DANGEROUS, AND THEY DON'T SEEM TO CARE. ARE THEY WAITING FOR SOMEONE TO GET HURT FIRST. IT SOUNDS LIKE THERE SHOULD BE A RECALL FOR THIS. *KB

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Apr 2010
Mar 2011

MY DOOR HANDLES HAVE SNAPPED AND BROKE OFF...DRIVER SIDE AND DRIVERS BACK DOOR...THEY ARE PLASTIC WITH A FAKE CHROME COATING. IM THE ONLY DRIVE NO KIDS AND BACK SEAT IS RARELY USED CAR HAS 30,000 MILE ISSUE BEGAN @ 20,000 BOUGHT CAR BRAND NEW. *TR

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Mar 2010
Feb 2011

TL* THE CONTACT OWNS A 2006 FORD FUSION. WHILE PARKED, THE CONTACT NOTICED THAT THE DRIVER SIDE INTERIOR DOOR HANDLE WAS FRACTURED AND DETACHED FROM THE VEHICLE. THE CONTACT HAD TO OPEN THE DRIVER'S SIDE WINDOW TO OPEN THE DOOR FROM THE EXTERIOR. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE APPROXIMATE FAILURE MILEAGE WAS 73,000.

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jan 2011
Jul 2010

TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT WAS DRIVING APPROXIMATELY 38 MPH WHEN SHE HEARD A NOISE COMING FROM THE STEERING COLUMN. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE MECHANIC ADVISED HER THAT THE SUB FRAME WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. SHE THEN CALLED THE MANUFACTURER AND WAS ADVISED THAT THE SUB FRAME WAS NOT A WARRANTY ISSUE AND WOULD NOT PROVIDE ANY FURTHER ASSISTANCE. THE FAILURE MILEAGE WAS 51,000 AND THE CURRENT MILEAGE WAS 53,027.

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Aug 2010
Jul 2010

TL*THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE VEHICLE BEGAN TO MAKE A CLICKING NOISE WHENEVER THE VEHICLE WAS TURNED LEFT OR RIGHT. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE SHE WAS INFORMED THAT THE SUBFRAME WAS CORRODED AND WAS NOT SAFE TO DRIVE LONG DISTANCES. THE SUBFRAME WAS REPLACED AT THE CONTACTS EXPENSE. THE CLICKING NOISE CONTINUED SO THE CONTACT TOOK THE VEHICLE BACK TO THE DEALERSHIP; HOWEVER, THE DEALER COULD NOT DIAGNOSE THE FAILURE. THE CV BOOT WAS REPLACED BUT THE PROBLEM PERSISTED. THE CONTACT FILED A COMPLAINT WITH THE MANUFACTURER. THE CURRENT MILEAGE WAS APPROXIMATELY 36,000. THE FAILURE MILEAGE WAS APPROXIMATELY 32,000.

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Apr 2009
Oct 2009

I OWN A 2006 FORD FUSION THAT STARTED HAVE A CLICKING NOISE WHILE DRIVING STRAIGHT OR MAKING RIGHT OR LEFT HAND TURNS OR EVEN BACKING UP. I TOOK INTO MY MECHANIC TO LOOK AT AND HE CALL TO TELL ME IT WAS A CRACKED FRAME, AND THAT HE LOCATED A SERVICE BULLETIN BY FORD WITH REFERENCE TO MY FUSION AND THE MILAN HAVING A CRACK IN THE FRAME AND THAT THEY MAKE A REPAIR KIT AVAILABLE THAT REQUIRES THE SUBFRAME TO BE DROPPED AND HOLES DRILL WITH BOLTS AND RIVETS ALONG WITH A PLATE TO FIX THE PROBLEM. I CHECK BOTH FORDS AND YOUR WEB SITE FOR A RECALL AND FOUND NOTHING. THESE CRACK CAN LEAD TO A FRAME FAILURE AND AN ACCIDENT WITH POSSIBLE INJURIES OR DEATH. *TR

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Sep 2009
Jul 2009

ONE OF THE WELDS ON THE SUBFRAME OF MY 2006 FORD FUSION CRACKED. WHEN IT HAPPENED MY CAR HAD LESS THAN 50,000 MILES ON IT. I TOOK IT IN TO RODEO FORD WHO DIAGNOSED THE PROBLEM AND IS NOW TRYING TO CHARGE ME $1500 TO HAVE IT WELDED BACK. THEY TRIED TO REASSURE ME HOWEVER THAT MY CAR WAS SAFE TO DRIVE. I CONTACTED FORD CUSTOMER CARE WHO TOLD ME THEY WOULD NOT WORK WITH ME TO FIX THE ISSUE. MY WARRANTY WAS UP IN JANUARY 2009 AND FORD CUSTOMER CARE TOLD ME THERE WERE NO OTHER WARRANTIES I COULD PURCHASE TO HELP WITH THE REPAIR. THIS IS OBVIOUSLY AN ISSUE WITH MANY 2006 FORD FUSIONS AND FORD THEMSELVES SHOULD MAKE THE REPAIRS AT NO COST TO THE CONSUMERS. THIS IS FORDS FAULTINESS, NOT THE CONSUMER'S AND SOMETHING REALLY NEEDS TO BE DONE ABOUT IT. *TR

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jan 2009
Jul 2009

4/7/09 I WENT TO THE DEALERSHIP BECAUSE OF NOISE COMING FROM FRONT END WHEN TURNING OR GOING OVER BUMPS ON MY 2006 FORD FUSION AND WAS TOLD THAT IT HAD A CRACKED SUBFRAME . I SPOKE WITH THE MANUFACTURER AND WAS TOLD TOO BAD AS IT IS OUT OF WARRANTY. THE DEALER HAS BEEN NOTIFIED BY THE MANUFACTURER THAT THIS IS A PROBLEM AND THEY WERE TOLD HOW TO WELD IT SO THAT IT WOULD BE FIXED. THE DEALERSHIPS MECHANIC TOLD ME IT WAS NOTHING I DID , THERE WAS NO SIGNS OF IMPACT . HE SAID IT WAS SOMETHING THAT FORD WAS HAVING A PROBLEM WITH. A CAR THIS NEW SHOULD NOT HAVE A CRACKED FRAME AND ACCORDING TO THE MECHANIC IT IS AN ISSUE WITH FORD WHO IS IGNORING THIS SAFETY ISSUE. *TR

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jul 2009
Dec 2008

DRIVER'S DOOR INTERIOR HANDLE HAS BENT AND DOES NOT OPEN FROM THE INSIDE. DRIVER'S SIDE REAR DOOR INTERIOR HANDLE HAS BENT AND SOMETIMES WILL NOT OPEN FROM THE INSIDE. PASSENGER SIDE FRONT DOOR INTERIOR HANDLE HAS BENT BUT AT THIS TIME STILL OPENS FROM THE INSIDE. DRIVER'S DOOR AND DRIVER'S SIDE REAR DOOR NO LONGER LOCK DUE TO THIS. *TR

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jan 2008
Sep 2008

I HAVE A 2006 FORD FUSION THAT NEEDS A PAINT JOB ON THE ROOF, BECAUSE IT IS PEELING. I BOUGHT THE CAR NEW, AND HAVE OWNED IT FOR LESS THAN TWO YEARS. IT HAS 39,000 MILES ON IT, THUS MAKING IT 3,000 MILES OUT OF WARRANTY. COMMON SENSE AND PLACES I HAVE TAKEN IT TO CONSIDER THIS A DEFECT. *TR

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jan 2008
Apr 2007

TL*- THE CONTACT STATED THAT WHILE DRIVING HIS 2006 FORD FUSION (8500 CURRENT MILEAGE) HE NOTICED THAT THE ICON ON THE DASH BOARD STATED THAT THE TRUNK WAS OPENED. HE THEN PULLED TO THE SIDE OF THE ROAD AND CLOSED THE TRUNK. THE CONTACT'S COMPLAINT IS THAT THE TRUNK LOCK BUTTON WAS NOT IN A GOOD POSITION, AND HE FELT THAT IT WAS UNSAFE. NEITHER THE DEALER NOR THE MANUFACTURER HAD BEEN CONTACTED. THE CURRENT MILEAGE WAS 10,400.

Type: Vehicle, Vehicle: 2006 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Feb 2007

Trend Over Time

Complaints by year

Quick Summary

The 2006 Ford Fusion has 37 Structure complaints on file. Review the timeline above for detailed owner experiences.