2019 Mazda CX-5 Engine

The vehicle has suffered a crack of the Cylinder Head Assembly which leads to engine oil leaking onto hot exhaust and fire hazard. This defect is officially documented by the manufacturer in Service Alert SA-031/21, which identifies a trend of aluminum heads cracking and leaking pressurized oil directly onto the hot exhaust manifold. Although Mazda has issued a 10-year/120,000-mile warranty extension (Program CSP11) for the exact same casting failure in its Turbo-equipped models, it has refused to provide similar "Goodwill" relief for my vehicle, despite it suffering from the identical engineering flaw. Mazda’s refusal to cover a verified latent manufacturing defect that poses a significant fire hazard is arbitrary and unfair. I am requesting that Mazda North American Operations provide full reimbursement for the $6,788.51 repair

I am being told there is a crack in the cylinder head that is a known issue for these vehicles. I have done some research online and it says that they installed defective cylinders in vehicles that were made between the years 2018-2020 leaving vehicle owners to pay thousands of dollars out of pocket due to a manufacturing defect. My car was smoking and smelling like something burnt even inside the car causing the driver to inhale those fumes, I took it to the shop and it turns out that the cylinder head is cracked and leaking the oil.

The engine cylinder head cracked and is leaking engine oil. This component is available for inspection at Liberty Mazda or by an independent certified mechanic upon request. The cracked cylinder head caused significant engine oil leakage, which created the following safety risks: Sudden loss of engine power or stalling while driving Smoke emission from the engine bay Potential fire hazard if leaking oil contacted hot engine components These conditions placed both the driver, passengers, and others on the road at risk. The cracked cylinder head and associated oil leak were diagnosed and confirmed by Liberty Mazda, the authorized dealership that performed prior repairs on this vehicle. The dealership documented the issue and provided a repair estimate of approximately $5,400. No independent service center has inspected the vehicle at this time. The vehicle and cylinder head have only been inspected by Liberty Mazda. Mazda Corporate has not physically inspected the vehicle, but all service records and documentation of prior repairs have been submitted to them during the warranty dispute process. There has been no inspection by police, insurance representatives, or other third parties May 2025: The vehicle intermittently struggled to accelerate. At that time, no dashboard warning lamps illuminated, and the dealership initially reported no issues. June 2025: Following the timing cover repair, the vehicle experienced engine oil leakage due to incorrect sealant installation, which was documented. February 10, 2026: The dealership repaired the oil pan seal and replaced the sealant, refilling engine oil. February 14–15, 2026: Approximately four to five days after the February 10 service, the cylinder head cracked, causing a significant oil leak. All symptoms and related service events are documented in Liberty Mazda’s service records.

1. What component failed, and is it available for inspection? Component: The Engine Cylinder Head. The Failure: The cylinder head failed due to a structural crack caused by overtightened bolts (manufacturing defect), resulting in an engine oil leak. Confirmation: The defect is confirmed and resolved. Wayne Mazda (NJ) acknowledged the failure and replaced the cylinder head under the CPO Warranty last month. The issue has not returned since the replacement, proving this was indeed a hardware defect. 2. How was your safety put at risk? Fire Hazard: Before the repair, for a duration of one year, the vehicle leaked engine oil onto the hot exhaust manifold, creating a persistent fire risk. Toxic Exposure: My family and I were forced to inhale burning oil fumes inside the cabin for months due to the dealer's delayed diagnosis. This posed a significant health hazard. 3. Has the problem been reproduced or confirmed? Yes. The defect was initially identified by independent service centers (when the dealer failed to find it) and was ultimately verified and repaired by Wayne Mazda. The fact that the dealer performed the repair under warranty is an admission of the manufacturing defect. 4. Financial Damages & Request for Reimbursement: Since Mazda has admitted liability by fixing the vehicle, I request reimbursement for the losses incurred due to the delay in diagnosis: $2,000+ in Independent Repairs: Because Wayne Mazda initially failed to diagnose this warrantable defect, I was forced to pay independent shops to diagnose and attempt to fix the oil leak to keep the vehicle safe. These costs were a direct result of the dealer's inability to identify the manufacturing defect. $159.29 in Uber Fees: Mazda failed to provide a loaner vehicle during the major powertrain repair, forcing me to pay for my own transportation. Conclusion: I am filing this report to: Document this safety defect (Overtightened Cylinder Head Bolt / Oil Leak) for NHTSA records, as it poses a fire

The Cyclinder Head cracked. This could cause the engine to fail, and leaving the driver on the highway or other unsafe locations of travel. The certified repair shop along with the insurance adjuster advised it was a manufacturing defect. The warning sign was an oil burning smell inside the vehicle while stationary and inside the garage.

Cracked cylinder head. Major oil leak. Oil light came on but then turned off. No other warning light. No engine light came on. The vehicle was taken to the dealer for diagnosis.

Confirmed cracked cylinder by dealership, led to dumping of oil while vehicle was in motion on the highway. Vehicle/engine could have caught fire at any moment. There were no engine warnings that appeared on the dash. This is consistent with other CX-5 complaints on NHTSA. Vehicle had 55,000 miles on it at time of incident, and needed $8,000 worth of repair. Please recall!!

Cracked/Leaking Cylinder Head on my 2019 Mazda CX5. It is understood that Mazda has extended warranty for the Turbo Model (CSP11) of this car, but not the standard engine, even though they both are displaying the same issue in many 2019 CX5s. Quoted at $6000 for a vehicle under 90K Miles. Issue needs to be escalated.

The contact owns a 2019 Mazda CX-5. The contact stated that while driving 30 MPH with a toddler occupying the rear seat, the contact noticed smoke and an abnormal burning rubber odor coming through the vents. The contact pulled into a gas station and then pulled into a nail salon parking lot. There was no warning light illuminated. The contact was able to drive to the residence, where an independent mechanic inspected the vehicle and found an oil leak, and the mechanic diagnosed that the cylinder head had cracked. The vehicle was taken to the dealer. The dealer informed the contact that the repair could not be covered under an unknown Extended Warranty because of the type of engine. The manufacturer was notified of the failure and informed the contact that the repair could not be covered under Goodwill assistance because the oil changes had not been mainly performed by the dealer. The vehicle was not repaired. The failure mileage was approximately 83,000.

While driving a short distance, my engine overheated and there was a strong burning smell. The cylinder head was cracked, causing a significant oil leak. The car is currently at the dealership but is available for inspection upon request. The defective cylinder head is leaking engine oil directly onto hot exhaust components. This creates an immediate risk of engine fire and causes smoke to enter the vehicle cabin, impairing visibility and driver health. The vehicle was diagnosed by an authorized Mazda dealership. They confirmed the cylinder head is cracked and requires replacement. My mechanic advised this type of leak could lead to engine overheating, sudden power loss, or potential fire risk and should not be driven. Mazda has issued prior Technical Service Bulletins and warranty extensions for similar cylinder head/manifold cracking issues on the 2.5L turbo engine, but no program exists for the non-turbo engine, despite identical problems. Mazda should be held responsible for this safety issue. Mazda is aware of this manufacturing defect but has not recalled these engines to be repaired or replaced if they are outside of their warranty period, placing costly repairs and potentially life-threatening situations on their customers. The repair is replacement of the cylinder head/sleeve or replacement of the engine block, which has since been modified by Mazda to resolve this issue. Mazda’s refusal to extend reimbursement to non-turbo owners is unfair and leaves affected customers with no support for a known manufacturing flaw. I urge NHTSA to investigate this recurring engine defect in non-turbo 2019–2020 Mazda CX-5 models and encourage Mazda to offer equal reimbursement.

Car was purchased in June 2019. Car started smelling like burning oil and started finding oil pooling under the car around November 2024. At time the incident was discovered, car only had 38k miles. There was no warning lights or indication there was an issue other than the smell and small pool of oil under car. The Mazda service manager immediately knew what the issue was and told me they were going to confirm with a full inspection and diagnosis. I was told that I have a cracked cylinder head and I will need to have it replaced. Warranty ended few months prior so they will not cover. I was told it would cost $4589.76. The Mazda service department told me that this is a common issue and to hold off on repair and contact Mazda corporate since warranty just ended. They topped off my oil and told me to keep an eye on the oil level and to wait to hear back from Mazda corporate.I submitted a case with Mazda and the customer care specialist told me that they cannot guarantee they will cover this. Within a week, the temperatures got colder and issue got worse. Low oil light came on, topped off with oil. Lost 4 quarts in one day. Called Mazda service and they told me to top off oil and come drop car off immediately. Upon researching this issue, the cracking of cylinder heads in Mazda CX-5 vehicles, particularly those with the 2.5-liter (NA) engine were widespread and discussed in online forum. The contributing factors of the issue point to a design flaw of the cylinder head due to the cylinder deactivation technology and a manufacturing defect due to the cylinder head casting process based on reports and discussions within the automotive community. A TSB (SA-013/22) has been released for the affected cylinder head with a modified replacement. This seems to be a significant and widespread issue that can cause entire engine to fail and require full replacement. Oil leaking on to the hot exhaust near other engine parts could ignite and put myself or others at risk.

Cracked Cylinder Head.

Dealership service department found a cracked cylinder head. This issue has been reported to NHTSA by Mazda. The car is being serviced and this issue was found. I’m attaching photos and also report from dealership l.

Timing cover oil leak. This is the same issue reported in technical bulletin #01-006/23 issued on 04/26/2023. There is oil leaking and the engine is smoking. No engine warning lights or other messages appeared. My car is a 2019 mazda CX-5 and has 31,954 miles. This problem has been confirmed by both an independent mechanic and the dealer service center. On 08/22/2025, I took my vehicle to dealer service for the repair. I also submitted a ticket to Mazda care for review of the case.

Engine block cracked, passenger cabin filled with noxious odder. Vehicle was suddenly leaking oil at high rate.

I am the owner of a 2019 Mazda CX-5 (non-turbo) which experienced a cylinder head leak requiring full replacement. The repair was done by Riley Mazda of Stamford on July 28, 2023, at a personal cost of $4,074.34. Mazda has acknowledged this defect in turbocharged CX-5 models from the same year and issued a reimbursement program. However, Mazda has declined reimbursement for non-turbo models, even though the failure is the same, and the repair used identical part numbers and labor hours as listed in Mazda’s own TSB for the turbo reimbursement. This indicates a broader issue affecting both engine variants. Mazda’s refusal to extend reimbursement to non-turbo owners is unfair and leaves affected customers with no support for a known manufacturing flaw. I urge NHTSA to investigate this recurring engine defect in non-turbo 2019–2020 Mazda CX-5 models and encourage Mazda to offer equal reimbursement.

The cylinder head in the engine cracked while I was driving. The vehicle was leaking oil profusely and was down a quart after the oil had been changed the week prior. There were no warning lights or indication and I had just had the vehicle in the dealership the week before. I'm a disabled driver that requires hand controls so if I needed to exit the vehicle and move away from it it would not be possible. It's been at the dealership since 2/24/25. I have found numerous other people that have experienced the same issue online.

My vehicle has 64k miles and has had regular maintenance - oil changes, etc. it has recently developed an oil leak. I took it to the dealer today & they said the cylinder head and gasket needs to be replaced. My car has not overheating or even run warm. I understand there are 2019 CX-5S that have had a casting issue with cylinder heads. I feel sure that’s what the issue is here yet they want almost $6k to repair my vehicle!

The contact owns a 2019 Mazda CX-5. The contact stated that while operating the vehicle, the message that the engine oil level was low was displayed. The contact stated that oil was added to the engine; however, the next day the message reoccurred. The contact stated that later while the vehicle was parked, the contact discovered an oil leak underneath the vehicle. The vehicle was driven to the local mechanic who confirmed oil leaking from the engine, but the cause of the oil leak was not yet determined. The local dealer was contacted, and a service appointment was scheduled. The cause of the failure was not yet determined, and the vehicle was not yet repaired. The manufacturer was not contacted about the failure. The failure mileage was 96,600.

At 30,000 miles car began leaking oil severely and was told that the engine block was cracked and needed to be replaced. There are numerous complaints of this same issue online happening just after the warranty has expired. The cost of repair is $6000.

Unknown. Ticking noise on engine.

The engine cylinder head cracked before the vehicle hit 50,000 miles. This caused oil to leak and burn in the engine compartment, leading to a burning smell coming into the cabin. Once enough oil had been lost, I got a low oil pressure light. I immediately pulled over and noticed white smoke was coming out from under my hood, and the smell of burning oil was quite strong. The problem has been confirmed by my mazda dealer. The vehicle has not been inspected by manufacturer, police, insurance. Just the dealer. The vehicle is currently at the dealer, and the cylinder head would need to be removed for inspection if requested. The smell of burning oil was the only early symptom, though I did not recognize it at the time.

The contact owns a 2019 Mazda CX-5. The contact stated that while driving up on incline at 45 MPH, the engine shut off with the check engine warning light flashing on the instrument panel. Despite the failure, the contact was able to pull the vehicle off to the shoulder of the road. Due to the failure, the vehicle was towed to the residence. The following day the vehicle was towed to an independent mechanic; however, the mechanic was unable to duplicate the failure. The mechanic replaced the spark plugs and the ignition coil. The mechanic referred the contact to the dealer for additional assistance. The contact drove the vehicle to the dealer with an abnormal rumbling sound coming from the vehicle. While at the dealer, the dealer was unable to determine the cause of the failure. The contact was provided an estimate for repairs unrelated to the failure. The manufacturer was notified of the failure and provided a case number. The vehicle was not repaired. The failure mileage was a 129,000.

The cylinder head on my 2019 Mazda CX-5 failed prematurely due to a known defect. The vehicle is currently at Fred Beans Mazda in Mechanicsburg, PA, where the issue has been diagnosed and confirmed. The defective component is available for inspection upon request. This failure created a serious safety risk due to an oil leak, which led to smoking from the engine bay and a potential fire hazard. If the oil had ignited, this could have caused severe vehicle damage or injury. Additionally, the failure could lead to a sudden loss of power while driving, increasing the risk of an accident. The problem has been reproduced and confirmed by the dealership, and Mazda has been contacted regarding assistance. They have acknowledged the issue but have not provided full coverage for the repair. Prior to the failure, there were no warning lights or messages. The only symptom was an oil leak, which led to smoke coming from the engine. This issue appears to be a common problem with this model, and Mazda should take responsibility for addressing it properly before it causes serious harm.

I had my vehicle looked at and found a cracked cylinder head on #3 and did some research of people having the same issues. I was driving when the vehicle started smoking it turns out the oil coming out of cylinder #3 flows down the driver and passenger side behind the exhaust manifold which can lead to a fire. My car only has a little over 80,000 miles and this should not happen around that low of a mile vehicle. I believe this is an issue that needs attention.