193 complaints reported

2005 Mercedes-Benz E-Class FUEL/PROPULSION SYSTEM

Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.

Reports
193
Crashes
1
Fires
1
Injuries
3

Complaint Timeline

Chronological view of owner reports

Mar 2016

THE CAR HAS FUEL (GASOLINE) VAPORS INSIDE AND OUTSIDE OF THE CAR. THE FUEL SENDING UNIT OR THE FUEL PUMP IN THE SADDLE GAS TANK UNDER THE BACK SEATS LEAKS GASOLINE AND THE SMELL MAKES ME SICK. I AM AFRAID THE CAR WILL EXPLODE IF THE VAPOR IS PRESENT AT THE COMBUSTIBLE RATIO OF GASOLINE TO AIR.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jan 2016
Jan 2016

I HAVE A 2005 E320 MERCEDES BENZ. EVERY TIME WE FILL THE TANK WE GET A STRONG GAS SMELL INSIDE THE VEHICLE. AFTER WE DRIVE THE VEHICLE FOR A WHILE WITH THE WINDOWS OPEN THE SMELL DISSIPATES. THE SMELL IS COMING FROM UNDER THE REAR SEATS. I SUSPECT THE SEAL ON THE GAS TANK HAS FAILED. THIS IS A DESIGN FLAW THAT SHOULD BE TAKEN CARE OF BY THE MANUFACTURE. IT IS NOT A NORMAL WEAR AND TEAR ITEM. MY CONCERN IS FUEL FUMES CAN IMPAIR ONES DRIVING ABILITY AND LEAKING FUEL CAN CREATE A SAFETY HAZARD. WITH THE NUMBER OF COMPLAINTS THAT I HAVE COME ACROSS I FEEL THAT THERE SHOULD BE A RE-CALL TO CORRECT.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jan 2016
Jan 2016

UPON FUELING THE VEHICLE THERE IS A VERY PUNGENT GASOLINE VAPOR SMELL FROM BOTH THE EXTERIOR & INTERIOR OF THE CAR. THE SMELL BEGINS TO DISSIPATE WHEN FUEL IN THE TANK REACHES 3/4-1/2 TANK. THE SMELL OF FUMES IS ENOUGH TO PRODUCE NAUSEA, HEADACHES, ITCHING SKIN, WATERING EYES & EVEN VOMITING IN DRIVERS & PASSENGERS. EVEN WITH WINDOWS DOWN & SUNROOF OPEN, THE SMELL IS INTOLERABLE. THE CAR WILL "SPUTTER" WHEN STOPPED AT TRAFFIC LIGHTS. THE VEHICLE CURRENTLY HAS 105,800 MILES ON IT. THIS ISSUE WAS FIRST NOTICED AT APPROXIMATELY 103,000. AN APPOINTMENT HAS BEEN SCHEDULED WITH A MB DEALERSHIP FOR INSPECTION ON 2/6/2016. I DO NOT FEEL COMFORTABLE DRIVING THE VEHICLE DUE TO THE PHYSICAL SYMPTOMS WE'VE PRESENTED FROM THE FUMES & FEAR OF A FIRE DUE TO THE POTENTIAL OF A FAULTY FUEL TANK/SYSTEM. MY 5 & 6 YEAR OLD SONS SIT IN THE REAR OF THE VEHICLE & CAN'T TOLERATE THE FUMES. WE'VE HAD TO RESORT TO CARRYING MY SONS ASTHMA INHALER WITH US WHEN RIDING IN THIS VEHICLE. THE VAPORS HAVE DIRECTLY AFFECTED HIS ASTHMA & WE FEEL THE FUMES ARE RESPONSIBLE FOR AN ASTHMA ATTACK THAT HAS OCCURRED WHEN HE'S RIDDEN AS A PASSENGER. ISSUE NEEDS TO BE SOLVED IMMEDIATELY AT THE EXPENSE OF MB, EXTREMELY HAZARDOUS PROBLEM & NUMEROUS SIMILAR REPORTS HAVE BEEN FILED.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E500, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jan 2016
Nov 2015

TL* THE CONTACT OWNS A 2005 MERCEDES BENZ E500. WHILE THE VEHICLE WAS PARKED, THE CONTACT NOTICED FUEL FUMES EMITTING FROM THE OUTER PART OF THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 112,000.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E500, Manufacturer: Mercedes-Benz USA, LLC
Incident: Nov 2015
Oct 2015

TL* THE CONTACT OWNS A 2005 MERCEDES BENZ E320. THE CONTACT STATED THAT AFTER THE VEHICLE WAS REFUELED AND PARKED, A FUEL ODOR EMITTED FROM THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 82,000.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Apr 2015
Oct 2015

DRIVER'S SIDE FUEL/PUMP SENDER UNIT IS LEAKING FUEL CAUSING STRONG SMELL OF GASOLINE INSIDE OF CABIN AND POSING SERIOUS SECURITY RISK TO DRIVER AND PASSENGERS. AFTER REMOVING INSPECTION COVER FROM DRIVER'S SIDE PUMP/SENDER UNIT, POOLED FUEL WAS OBSERVED ON TOP OF SENDING UNIT.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E55, Manufacturer: Mercedes-Benz USA, LLC
Incident: Oct 2015
Sep 2015

AFTER FUELING AND THE GAS TANK INDICATOR SHOWS FULL THERE IS A VERY STRONG ODOR OF GASOLINE IN THE CABIN IT IS SO STRONG THAT WE MUST DRIVE WITH WINDOWS DOWN AND SUNROOF OPEN. IN RAINY OR COLD WEATHER THAT IS NOT A GOOD OPTION. THE FUMES DISSIPATE AFTER THE FUEL INDICATOR NEARS THE 1/2 FULL MARK IS VERY UNHEALTHY TO BREATHE IN THESE FUMES AND THERE IS ALSO A FIRE RISK.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jun 2015
Sep 2015

I AM REFERENCING ACTION # PE12001. AFTER EACH OF MY LAST TWO FEELINGS, THE CAR IS EMITTING A VERY STRONG SMELL OF GASOLINE. I PARK MY CAR IN MY GARAGE AND THE SMELL IS STRONG ENOUGH THAT I CAN SMELL IT IN MY HOME. I AM EXTREMELY FEARFUL THAT THERE WILL BE A FIRE. I DO NOT DESIRE TO PARK MY CAR OUTSIDE, BUT I BELIEVE THE CAR IS UNSAFE TO KEEP IN GARAGE. I HAVE LOST CONFIDENCE IN MY CAR FEARING THAT EVEN DRIVING IT AROUND TOWN COULD POSE A DANGER TO ME AND MY PASSENGERS.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E500, Manufacturer: Mercedes-Benz USA, LLC
Incident: Sep 2014
Sep 2015

SENSED STRONG GAS ODOR AT FILL UP. INVESTIGATE ONLINE AND FOUND THAT THIS CAR HAS THIS KNOWN ISSUE BUT IT IS NOT A RECALL.? HAD MB MECHANIC LOOK AND FOUND LEAKING GAS UNDER REAR SEAT NEAR FUEL PUMP.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jul 2015
Sep 2015

AFTER FILLING THE GAS TANK TO FULL THERE ARE GAS FUMES IN THE AIR AROUND THE CAR. THEREFORE WE DO NOT FILL TO FULL. WE JUST SAW NEWS ARTICLE ABOUT FUEL TANK PROBLEMS WITH MB. *TR

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jan 2008
Aug 2015

TL* THE CONTACT OWNS A 2005 MERCEDES E320. THE CONTACT STATED THAT FUEL FUMES EMITTED INTO THE VEHICLE. THE FAILURE OCCURRED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN CONFIRMED THAT THERE WAS A FUEL ODOR IN VEHICLE BUT WAS UNABLE TO DETERMINE WHAT WAS CAUSING THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 63,000.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jul 2015
Jul 2015

TL* THE CONTACT OWNS A 2005 MERCEDES BENZ E320. THE CONTACT STATED THAT THERE WAS A FUEL ODOR IN THE VEHICLE AND FUEL WAS ACCUMULATING INTO THE FUEL ACCESS COMPARTMENT UNDER THE REAR SEAT. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE ENTIRE FUEL TANK NEEDED TO BE REPLACED. THE FAILURE CAUSED ELECTRICAL WIRES TO BE SUBMERGED IN THE FUEL. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 140,000.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jan 2015
Jul 2015

THIS IS THE SECOND OCCURRENCE WITH THIS PROBLEM ON MY VEHICLE-THE FUEL SENDING UNIT IS LEAKING ONCE AGAIN WITH THE FIRST REPLACEMENT OCCURRING AROUND 75K MILES AND NOW AGAIN AT 123K MILES. I WILL PURSUE SOME CLASSIFICATION WITH THIS MATTER. EVEN THOUGH THE FUEL LEAKAGE IS CONTAINED BENEATH THE REAR SEAT, THE FUMES ARE ALMOST IMPOSSIBLE TO BEAR. *JS

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Apr 2013
Jun 2015

POSSIBLE GAS LEAK... STRONG GAS SMELL ON EACH FUEL UP. STAYS AROUND UNTIL TANK DROPS TO ABOUT HALF FULL. NO OTHER SIGNALS AND MERCEDES BENZ HAD ME REPLACE THE GAS CAP. NOTHING CHANGED. PLEASE ADVISE.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E500, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jun 2015
Jun 2015

THE CHECK ENGINE LIGHT HAS BEEN COMING ON SINCE 2008 AND THE FUEL GAUGE DOES NOT SHOW THE CORRECT ABOUT OF FUEL SINCE 2009. REPAIRS WERE DONE BUT THE PROBLEMS WAS NEVER COMPLETELY FIXED. NOW THE CAR IS BEING HACKED INTO ACROSS MULTIPLE LOCATIONS BY SEVERAL DIFFERENT INDIVIDUALS. BESIDES TAKING CONTROL OVER THE ,VEHICLE FUNCTIONALITY, TELE-AID, CD PLAYER, BRAKES, LOCK AND UNLOCK THE DOORS AT WILL, AND THE INCREASE RF IN THE CAR, THE HACKER CAN TURN ON AND OFF THE CHECK ENGINE LIGHT AND CONTROL THE FUEL GAUGE. MERCEDES BENZ USA WAS CONTACTED REGARDING THE PROBLEM AND I WAS TOLD TO NEVER CONTACT THEM AGAIN. THEY ALSO SAID AN ATTORNEY WOULD SEND ME A LETTER STATING THEIR POSITION. IT HAS BEEN ALMOST TWO YEARS, AND I HAVE YET TO RECEIVE IT. THE FIRST LETTER I SENT TO THE COMPANY REGARDING THIS MATTER WAS SENT DIRECTLY TO [XXX] CANNON THE CEO OF THE USA BRANCH. THE SECOND LETTER WAS SENT TO [XXX]. CHAIRMAN OF THE BOARD OF MANAGEMENT AT DAIMLER AG AND THE HEAD OF MERCEDES BENZ CARS IN GERMANY. A REPRESENTATIVE FROM [XXX]. OFFICE SAID THIS PROBLEM IS THE RESPONSIBILITY OF MERCEDES BENZ USA AND THE MATTER IS IN THE LEGAL DEPARTMENT OF MERCEDES BENZ USA. I HAVE TRIED TO CONTACT MERCEDES BENZ USA AFTER THE RESPONSE FROM GERMANY AND WAS TOLD NOT TO CONTACT THEM AGAIN REGARDING MY CAR. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jun 2008
Apr 2015

STRONG FUEL SMELL AFTER FILLING TANK, DRIVERS SIDE FUEL SENDING UNIT ON DRIVERS SIDE OF FUEL TANK LEAKING FUEL. NOTICEABLE CRACKS IN CORNERS OF UNIT AROUND FUEL PRESSURE SENDER.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E55, Manufacturer: Mercedes-Benz USA, LLC
Incident: Oct 2015
Apr 2015

RE COMPLAINT NUMBER 10778442 SINCE THE LAST REPORT THE SITUATION HAS GOTTEN MUCH WORSE. INITIALLY THE GASOLINE FUMES WOULD OCCUR WHILE THE TANK WAS MORE THAN 1/2 FULL. NOW THE FUMES ARE VERY VERY STRONG WHEN THE TANK IS FULL BUT REMAIN STRONG EVEN AS THE FUEL INDICATOR NEARS THE EMPTY MARK. THIS THIS THE ONLY VEHICLE I OWN AND MY FAMILY AND MYSELF CANNOT REMAIN IN THE CAR FOR MORE THAN A FEW MOMENTS. THE FUME ARE OVERPOWERING AND THIS IS A MAJOR HEALTH CONCERN WISE AS WELL AS A CHANCE OF FIRE.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jun 2015
Mar 2015

TL*THE CONTACT OWNS A 2005 MERCEDES BENZ E320. THE CONTACT STATED THAT STRONG FUEL FUMES EMITTED INTO THE VEHICLE. THE CONTACT MENTIONED THAT NHTSA ACTION NUMBER: EA13003 (FUEL SYSTEM, GASOLINE) WAS DIRECTLY RELATED TO THE FAILURE. THE VEHICLE WAS NOT INSPECTED OR DIAGNOSED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 133,000.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Oct 2014
Feb 2015

THE FUEL PUMP AND/OR GASKET IS LEAKING GASOLINE INTO THE AREA UNDER THE BACK SEAT ON THE DRIVERS SIDE. THE FIRST TIME WE NOTICED THE PROBLEM WAS ON NOV 1, 2012, BUT IT HAS HAPPENED SEVERAL TIMES SINCE THEN. WE CAN NO LONGER FILL THE TANK TO THE FULL POSITION WITHOUT FUEL LEAKING. WE HAVE REPLACED THE FUEL GASKET, BUT IT HAS SINCE LEAKED AGAIN. THIS IS A GREAT SAFETY CONCERN TO ME, AND IT SHOULD BE CORRECTED BY MERCEDES BENZ AT NO COST TO ME. *TR

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jan 2012
Jan 2015

FUEL FILTER AND SENDING UNIT LEAKING UNDER REAR SEAT. BOTH PARTS REPLACED. REAR SEAT CUSHION SATURATED AND REQUIRED REPLACEMENT DUE TO STRONG FUEL SMELL IN VEHICLE. VEHICLE SERVICE HISTORY SHOWS SAME PART REPLACED AT 26,864 MILES BY PREVIOUS OWNER. SAME PART REPLACED AGAIN AT 69,383 MILES WITH SAME LEAKING ISSUE. *TR

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E55, Manufacturer: Mercedes-Benz USA, LLC
Incident: Jul 2011
Dec 2014

TL* THE CONTACT OWNS A 2005 MERCEDES BENZ E500. THE CONTACT STATED THAT FUEL FUMES WERE EMITTED IN AND AROUND THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000.

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E500, Manufacturer: Mercedes-Benz USA, LLC
Incident: Oct 2014
Dec 2014

AFTER FILLING UP GAS AT THE GAS STATION, I COULD SMELL GAS OUTSIDE AND INSIDE THE VEHICLE. GAS SMELL WAS VERY STRONG AND IT WAS SPREADING IN GARAGE AND INSIDE THE HOUSE. UPON FURTHER INSPECTION, I FOUND OUT THAT THERE WAS A GAS LEAK UNDER DRIVER SIDE REAR SEAT. THERE WAS A PUDDLE OF GAS UNDER THE SEAT NEXT TO ELECTRIC CONNECTORS. GAS SMELL IS VERY STRONG INSIDE AND OUTSIDE THE CAR. I COULD SEE FUEL DROPS ON FLOOR NEXT TO DRIVER SIDE REAR WHEELS. *TR

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Nov 2014
Dec 2014

WHEN FILLED UP THE GAS TANK WITH GAS A VERY STRONG SMELL OF GAS WILL BE SMELLED EVERY TIME WHEN PARKED. ALSO, IN OUR HOUSE GARAGE. *TR

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Apr 2014
Dec 2014

HAD TO REPLACE MY GAS TANK TWICE DUE TO SMELL OF GAS PERMEATING THE INSIDE OF THE CAR. IT IS FINE NOW BUT HAD TO HAVE IT REPLACED TWICE TO FIX THE PROBLEM. *TR

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E320, Manufacturer: Mercedes-Benz USA, LLC
Incident: Feb 2012
Nov 2014

BAD FUEL SMELL COMING INTO THE CAB OF THE VEHICLE. THEY HAVE ALREADY REPLACED FUEL PUMP LAST YEAR AND IT WAS SMELLING SO I THOUGHT THERE WAS SOMETHING RELATED TO THAT. I WENT TO THE MECHANIC AND AFTER THEY TOOK APART THE BACK SEAT, THEY SHOWED ME THE WORK THEY DID AND THE CURRENT PROBLEM WHICH WAS A LEAK IN THE GAS TANK FROM THE TOP BOLT THAT IS MOLDED TO THE PLASTIC TANK. HE THEN SHOWED ME A STACK OF TANKS ABOUT 5 OR 6 FUEL TANKS HIGH, THAT HE SAID WERE THE TANKS THAT THEY CHANGED OUT LAST WEEK, SAYING THIS IS A COMMON PROBLEM. THE ROUGH ESTIMATE WAS $2000.00. *TR

Type: Vehicle, Vehicle: 2005 MERCEDES BENZ E500, Manufacturer: Mercedes-Benz USA, LLC
Incident: Nov 2014

Trend Over Time

Complaints by year

Quick Summary

The 2005 Mercedes-Benz E-Class has 193 FUEL/PROPULSION SYSTEM complaints on file. 1 crashes have been reported. Review the timeline above for detailed owner experiences.