127 complaints reported

2019 Ford Fusion Engine

Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.

Reports
127
Crashes
0
Fires
0
Injuries
0

Complaint Timeline

Chronological view of owner reports

Jun 2025

Coolant is intruding into the engine, with no sign of a leak. There was a TSB 22-2229 issued that my car falls under, but ford claims they are not at fault to pay for it. This was a manufacturing error, and was at no fault of my own. My car has less than 60k miles on it. A check engine light came on for cylinder 3 misfire. There was no warning signs that an engine failure was occurring. The car is not driveable as it could overheat at any moment.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Mar 2025
May 2025

In 2020, I received a notice from Ford that my 2019 Ford Fusion had a Customer Satisfaction Program repair. I took the vehicle to an authorized Ford Dealer in April of 2020 to have the repair completed, which to my knowledge was completed by the service technicians at Ford. Today, my car broke down while I was traveling to work. I was able to get it to an authorized Ford service dealer and they informed me that my engine was going to need to be replaced due to coolant leaking into the engine. According to Ford, they are not willing to help with the cost of fixing the engine, since my mileage is past what is stated on the CSP notice, even though this was supposedly fixed 5 years ago, way before the mileage that was required and the car was still under warranty. Now, I'm stuck trying to figure out how to pay for a new engine, when Ford knew about this issue and is unwilling to help their customers even when they do the right thing.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: May 2025
Apr 2025

Ford 2.0L EcoBoost engine. 2017-2019 Fusion. Also, in 2 other Ford and Lincoln models. I bought 2019 Fusion used and car has just under 69000 miles. Due to a known engine defect there can be coolant intrusion into a cylinder. In my case #2 cylinder. See TSB # 22-2229 from Ford. Check engine light came on. took to dealer and replaced 1 ign coil and 4 spark plugs. Thought issue resolved until check engine light came back on. Returned to dealer and advise that engine needed replacement. If continued to operate engine could lock-up while driving thus creating a safety for myself and others on the highway. Ford knows of this defect caused by their design of the block.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Apr 2025
Apr 2025

The contact owns a 2019 Ford Fusion. The contact stated while driving at an undisclosed speed, the vehicle inadvertently lost motive power. The contact was able to pull over to the shoulder of the roadway, where the vehicle was able to be restarted. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic, who determined there was coolant intrusion into cylinder #3, causing damage to the engine. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. After investigating the failure, the contact related the failure to Customer Satisfaction Program: 21N12. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 82,000.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Apr 2025
Apr 2025

The vehicle is having issues with not starting, white smoke coming from exhaust, multiple misfire issues, can not accelerate as car lags out in power. I had a mechanic do some diagnostic testing on it and he confirmed coolant is leaking down into the motor and the engine block is cracked. It currently is not drivable. Engine light started to come on and said it was the coil packs misfiring we changed them and it did not fix the issue. Put a brand new battery in as well and still won't start often. I have reported this to a law firm handling the case against Ford for this known issue. I have kids and do not feel safe putting them in this car as it is unreliable that could cause us serious injury.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Apr 2024
Apr 2025

Coolant intrusion that Ford knows happens with these cars even with maintenance now they want me to pay 10k to get a new Engine with an updated part.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Apr 2025
Mar 2025

The failure occurred in the engine block or head gasket of the 2.0L EcoBoost engine, leading to coolant intrusion into the cylinders. Yes, the affected engine components were inspected by local dealer and confirmed long block issue. The safety of the driver and others was put at risk due to the potential for: Sudden engine misfire or stalling, which could lead to a loss of power while driving. White smoke from the exhaust reducing visibility for other drivers. Engine overheating, which could cause a breakdown in traffic or on highways. Yes, the problem has been reproduced and confirmed by a Ford dealer and/or independent service center through diagnostic tests, which identified coolant intrusion into the cylinders. The vehicle has been inspected by the manufacturer’s authorized dealer during diagnostic testing to confirm the issue. It has not been inspected by police or insurance representatives. Yes, warning lamps and other symptoms appeared prior to the failure, including: MIL (Check Engine Light) with DTCs such as P0300-P0304 White exhaust smoke, indicating coolant burning in the engine. Engine running rough, especially during cold starts. Low coolant level, requiring frequent refills, with no visible external leaks. These symptoms first appeared [insert time frame or mileage if known].

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Mar 2025
Mar 2025

The contact owns a 2019 Ford Fusion. The contact stated that while driving approximately 30-35 MPH, the "Engine Coolant Overtemperature" message was displayed on the instrument panel. The accelerator was depressed and failed to respond as intended. The vehicle started losing motive power. The contact was able to coast to the side of the road. The contact inspected the vehicle and noticed that there was no coolant inside the reservoir. The contact added coolant to the vehicle. The vehicle was restarted, and the contact drove to the residence; however, the failure recurred, and the coolant reservoir was empty. The vehicle was taken to the dealer, and it was diagnosed and determined that the radiator had failed. The vehicle was repaired. The dealer diagnosed the vehicle again and confirmed coolant intrusion into the cylinders, causing engine failure. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline for assistance. The approximate failure mileage was approximately 38,500.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Mar 2025
Mar 2025

In 2023 I was experiencing engine issues. There was a check engine light that continued to come on signaling a cylinder misfire. I replaced the sparkplugs and coils however the issue persisted so I made an appointment to bring it to a Ford Dealership. The Ford dealership contacted me to advise that the issue I was experiencing is a known issue with the Ford Ecoboost motor where coolant ends up leaking into the cylinders causing a failure. This is a huge detriment to safety because I could have had a vehicle fire, or my car could have seized up on the highway while I was driving had I not gotten this to a dealership. I contacted Ford regarding the issue and their response was alarming. Since I was slightly over my warranty my vehicle was not covered for any repairs and they would not address the issue despite it being a known problem with these motors. I was stuck with a 7,000 dollar repair bill and "save your receipts and hope for the best" from Ford. Their negligence was alarming and after doing much research I have found that there still was not a recall issued and many people have experienced this issue.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Nov 2023
Feb 2025

See attached document for complaint.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jan 2025
Jan 2025

The contact owns a 2019 Ford Fusion. The contact stated while driving at an undisclosed speed, the engine was overheating with the temperature warning light illuminated. The vehicle was restarted, and the contact added coolant to the coolant reservoir; however, the failure persisted. The vehicle was taken to the dealer where it was diagnosed with engine failure. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and a case was opened. The contact was referred to the NHTSA Hotline for assistance. The approximate failure mileage was 86,300.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jan 2025
Jan 2025

The contact owns a 2019 Ford Fusion. While the contact's son was driving at an undisclosed speed, the cruise control failed to function as intended. The contact stated that the vehicle was shaking erratically, and the brakes independently activated. Additionally, the check engine warning light was illuminated. The contact stated that the failure had occurred while her son was driving on a busy highway. The vehicle was pulled over to the shoulder of the roadway. The vehicle was towed to the dealer where it was diagnosed with a failed electric actuator. The contact was informed that the electric actuator, gaskets, and spark plugs needed to be replaced. The vehicle was being repaired. The manufacturer was made aware of the failure but provided no assistance. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 82,000.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Dec 2024
Dec 2024

The contact owns a 2019 Ford Fusion. The contact stated that while depressing the accelerator pedal, there was a loud whining sound coming from the engine compartment. The vehicle was taken to the local dealer who diagnosed the vehicle and determined that the engine flex plate had failed and needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 64,000.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Nov 2024
Dec 2024

The contact owns a 2019 Ford Fusion. The contact stated while operating the vehicle, there was an abnormally severe shaking and vibration coming from the engine compartment. The vehicle was taken to the local dealer who diagnosed that the flex plate was faulty and needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 120,547.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Dec 2024
Dec 2024

a coolant leak in my 2019Ford Fusion cause significant corrosion within the engine due to the coolant leaking into the cylinders, and now I have to pay out of pocket to replace the engine, a known problem that ford is aware of with their cars.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Dec 2024
Dec 2024

The contact's wife owns a 2019 Ford Fusion. The contact stated while driving at an undisclosed speed, the check engine warning light illuminated, and the vehicle shuddered abnormally. The contact discovered that smoke was coming out of the exhaust. The contact researched and was made aware of an unknown recall however, the VIN was not included. The vehicle was taken to a dealer where it was diagnosed that there was internal coolant intrusion into the engine and that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 86,900.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Apr 2024
Dec 2024

The contact owns a 2019 Ford Fusion. The contact stated that while driving at undisclosed speeds, there was an abnormal knocking and clicking sound coming from the vehicle. The contact stated that the noise became louder with the air conditioner in the on position and approaching a stop. The vehicle was taken to the local dealer, where it was diagnosed that there was crack on the flex plate. Additionally, there was a coolant leaking in the short block, and the vehicle was repaired at the same local dealer. The Warranty company was contacted and declined the repair. The manufacturer was contacted and referred to the NHTSA Hotline. The failure mileage was approximately 145,000.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jun 2024
Nov 2024

The contact owns a 2019 Ford Fusion. The contact stated that upon inspection it was discovered that coolant level was extremely low. While driving at various speeds, the vehicle would not properly accelerate, with white exhaust smoke coming from the vehicle. The vehicle then failed to start and was towed to the local dealer to be diagnosed. The contact was informed that there was coolant intrusion into the engine and the engine needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 115,000.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jul 2024
Nov 2024

I purchased the car from countryside dealership. The car had a roaring sound going on which I thought was to do either the tires. I took it back 3 days later because that’s the o ky appointment they had . They told me it was possibly my transmission not my tire at all! Definitely got a second opinion and it was both wheel bearings. Fast forward a couple months the car starts acting weird running like it’s almost out of gas just real bad idling. Took it back it was nothing they said then it just starts running hot my coolant is gone and now my car has a blown engine and I have no way to prove this is a recall defect besides it’s the same mechanical issues that the other fusions have recalls on ! I know this is a long shit but could my car be inspected to prove a recall s missed on my year or what can I do I have no way to replace this motor and I’m still makin the payments every month and it can’t even be driven

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jan 2024
Nov 2024

The contact owns a 2019 Ford Fusion. The contact stated while driving at approximately 65 MPH, the engine started running rough and then the vehicle stalled. The contact stated that the vehicle was blowing white smoke from the exhaust and was idling rough while starting the vehicle in the morning. The contact stated that the "Coolant Overheating" warning light was illuminated. The contact had taken the vehicle to an independent mechanic who diagnosed and determined that there was coolant intrusion into the engine block. The mechanic recommended that the engine be replaced. The vehicle was not repaired. The manufacturer was informed of the failure. The contact researched online and related the failure to TSB: 19-2346 - Coolant Intrusion into the Engine Block (Engine and Engine Cooling). The failure mileage was approximately 83,000.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Nov 2024
Nov 2024

Coolant leaking into engine due to the head gasket issue - 2.0L woth eco boost engine - same thing in a 1.5L on fusions but ford or no one will recall it- same issue

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jan 2024
Nov 2024

Took my car to get looked at due to car overheating, jerking and smoke coming from muffler within a few weeks turns out air coolant leaking into engine. Had to get new engine paid $5,500.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jan 2024
Nov 2024

The contact owns a 2019 Ford Fusion. The contact stated that there was a significant amount of smoke coming from the exhaust pipe at start-up. There was no warning light illuminated. Additionally, the contact stated that the vehicle had experienced excessive coolant consumption. The vehicle was taken to an independent mechanic, where it was diagnosed with coolant intrusion into the engine block. The mechanic determined that the engine block needed to be replaced. The vehicle was not repaired. The dealer was not notified of the failure. The contact related the failure to Customer Satisfaction Program: 21N12. The manufacturer was notified of the failure and informed the contact the vehicle was not covered due to the mileage. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 100,000.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jul 2024
Nov 2024

The contact owns a 2019 Ford Fusion. The contact stated that while operating the vehicle, the misfire in cylinder #3 was displayed. Additionally, the vehicle experienced shaking and vibrations while starting the vehicle. The vehicle was taken to the local mechanic who determined that coolant was present inside cylinder #3 and the engine long block cracked and needed to be replaced. The vehicle was not repaired. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The failure mileage was 116,000.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Jan 2024
Oct 2024

The contact owns a 2019 Ford Fusion. The contact stated that while driving at an undisclosed speed, the vehicle would misfire, with the check engine warning light illuminated. The vehicle was able to restart however, the failure recurred. The vehicle was taken to the dealer where it was diagnosed that coolant intrusion leaked into the cylinders of the engine which caused the engine to fail. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 90,000.

Type: Vehicle, Vehicle: 2019 FORD FUSION, Manufacturer: Ford Motor Company
Incident: Oct 2024

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Quick Summary

The 2019 Ford Fusion has 127 Engine complaints on file. Review the timeline above for detailed owner experiences.